Tank Bracket (Satellite)

Engineered for missions where failure is not an option, Frigate’s high-precision satellite tank brackets deliver critical structural integrity for complex orbital payloads. Our flight-ready components minimize parasitic mass while maximizing load-bearing capacity under extreme launch vibrations.

Primary Material Grade

Aluminum-Lithium 2195 / Titanium Ti-6Al-4V ELI (Grade 23)

Manufacturing Process

5-Axis CNC Machining / Friction Stir Welding / Additive Manufacturing (LPBF)

Dimensional Tolerance

Down to ±0.005 mm (± 0.0002 inches)

Surface Roughness

Ra ≤ 0.8 μm (As-machined) / Ra ≤ 0.4 μm (Electropolished)

Nondestructive Testing (NDT)

ASTM E1417 Dye Penetrant / ASTM E1742 X-Ray Radiography

Order Type

Quantity Range

Lead Time*

Sample & Qualification

1 – 3 Units

4 – 6 Weeks

Low-Rate Initial Production (LRIP)

4 – 15 Units

8 – 10 Weeks

Full-Rate Flight Production

16 – 50+ Units

12 – 16 Weeks

Fast-Track / AOG Allocation

Subject to Raw Stock

3 – 4 Weeks

*Listed lead times are indicative ranges based on raw material availability. Final schedules depend on specific material grade sourcing and custom NDT requirements.

Product Description

Frigate’s Satellite Tank Brackets are high-performance structural mounts optimized to securely anchor propellant and pressurant tanks within spacecraft busses. Utilizing advanced generative design and aerospace-grade materials, these brackets bridge the critical gap between stringent weight reduction targets and high launch vehicle load demands.

Mass Reduction Optimization

Generative Design / Topology Optimized Topology Structure

Design Load Factor

Up to 15g Static / 22g Root-Mean-Square (RMS) Random Vibration

Operating Temperature Range

-196 ° C to +200 ° C (Cryogenic to High Orbital Thermal Fluctuations)

Surface Treatment / Coating

MIL-A-8625 Type III Hardcoat Anodizing / Chem Film Chromate Conversion

Threaded Inserts & Fasteners

MS/NAS Standard Helical Wire Inserts (Nitronic 60 / Locking)

Outgassing Compliance

NASA SP-R-0022A Standard (CVCM < 0.1%, TML < 1.0%)

Interface Flatness

Within 0.02 mm across mating surfaces

Co-ordinate Measuring (CMM)

AS9102 Rev C First Article Inspection (FAI) Report Compliant

Applicable Launch Environs

Geostationary (GEO), Low Earth Orbit (LEO), and Deep Space Missions

Cleanroom Assembly Level

ISO Class 7 (Class 10,000) certified bagging and handling

Technical Advantages

Frigate’s satellite tank brackets feature an optimized strength-to-weight ratio achieved through monolithic 5-axis machining, which removes every microgram of unnecessary mass to drastically reduce the total cost of ownership per kilogram launched. Furthermore, these components are engineered specifically to damp severe acoustic and random launch vibration profiles, eliminating stress concentrations at critical tank interfaces to ensure mission success.

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Industry Applications

LEO Telecommunication Constellations

Optimized for rapid high-volume manufacturing, providing consistent structural anchoring for communication payload tanks across satellite fleets.

Earth Observation & Imaging Satellites

Guarantees ultra-precise, zero-shift mounting to keep propulsion systems perfectly aligned without interfering with sensitive optical sensors.

Geostationary (GEO) Commsats

Engineered with high radiation-resistant materials to ensure reliable structural life during 15+ year deep-space operational cycles.

Deep Space & Interplanetary Probes

Features cryogenic-rated material specifications necessary to withstand extreme thermal gradients near deep-space propellant tanks.

Launch Vehicle Upper Stages

Serves as robust structural tie-downs for secondary attitude control system (ACS) helium pressurization tanks within rocket fairings.

CubeSat & SmallSat Deployers

Scaled, ultra-lightweight structural configurations designed for micro-propulsion systems, fitting tightly within standardized bus volumes.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

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Having Doubts? Our FAQ

What raw material options does Frigate offer for satellite tank brackets?

We primarily process aerospace-grade Aluminum-Lithium (2195, 2050) for extreme lightweight structural performance and Titanium (Ti-6Al-4V ELI) for high-strength, cryogenic tank compatibility.

Are Frigate’s manufacturing facilities and documentation compliant with aerospace standards?

Yes. All components are manufactured under strict traceability guidelines, adhering to AS9100 quality standards, and are delivered with full AS9102 First Article Inspection (FAI) reports and material mill certs.

Can you manufacture tank brackets designed via generative design or topology optimization?

Absolutely. Our advanced 5-axis CNC machining centers and LPBF additive manufacturing capabilities allow us to seamlessly interpret and execute complex organically-shaped geometries without sacrificing structural margins.

How does Frigate guarantee outgassing compliance for cleanroom deployment?

We select certified low-outgassing raw stocks and sub-components. Post-manufacturing, brackets undergo rigorous solvent cleaning and vacuum baking to comply with NASA SP-R-0022A (CVCM < 0.1%) guidelines.

How do you handle custom vibration profile verification during production?

While we build to your explicit CAD/GD&T specifications, we collaborate with certified test labs to offer optional operational stress screening, coordinate checking via CMM, and comprehensive ultrasonic or radiographic NDT.

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Components Built for Critical Performance

Engineered Products for Critical Applications

Tank Bracket (Satellite)

Order Type

Quantity Range

Lead Time*

Product Description

Mass Reduction Optimization

Design Load Factor

Operating Temperature Range

Surface Treatment / Coating

Threaded Inserts & Fasteners

Outgassing Compliance

Interface Flatness

Co-ordinate Measuring (CMM)

Applicable Launch Environs

Cleanroom Assembly Level

Technical Advantages

Let's Get Started

Industry Applications

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

Tank Bracket (Satellite)

Get Latest Price

Tank Bracket (Satellite)

Get Latest Price