Mounting Brackets

Partner with Frigate for heavy-duty, utility-scale mounting brackets designed to withstand extreme environmental loads and maximize solar asset longevity. Engineered to precise structural specifications, our turnkey manufacturing solutions streamline your global supply chain from procurement to field installation.

Material Grades

High-Strength Low-Alloy (HSLA) Steel, Grade 50/65, or Aluminum 6061-T6

Corrosion Protection

Hot-Dip Galvanized (HDG) per ASTM A123, or Magnelis® / ZM coating

Coating Thickness

85 microns nominal (customizable up to 120 microns for marine environments)

Yield Strength (Re)

≥ 345 MPa up to 450 MPa depending on raw material selection

Tensile Strength (Rm)

450 MPa – 600 MPa

Order Type

Quantity Range

Lead Time*

Sample / First Article

1 – 50 Units

2 – 3 Weeks

Low-Volume Production (NPI)

51 – 1,000 Units

4 – 6 Weeks

High-Volume Contract

1,001 – 10,000 Units

6 – 8 Weeks

Blanket Call-Off Orders

10,000+ (Annualized)

Scheduled monthly releases with 2-week buffer stock

*Listed timelines are indicative averages. Final delivery schedules depend heavily on design complexity, tooling layout requirements, raw material market availability, and current production capacity.

Product Description

Frigate’s industrial-grade mounting brackets deliver unmatched structural stability for complex energy infrastructure deployments, including utility-scale solar arrays and power distribution frameworks. By leveraging high-yield structural steel and advanced robotic welding, we ensure every component minimizes field installation friction while offering absolute operational resilience.

Wind Load Capacity

Engineered to resist operational wind velocities up to 180 km/h (ASCE 7-16 compliant)

Snow/Ice Load Rating

Up to 2.4 kN/m² downward pressure threshold

Manufacturing Standards

AWS D1.1 / D1.3 (Structural Welding), ISO 9001:2015, EN 1090-2

Dimensional Tolerances

ISO 2768-m (Medium) for fabrication; stricter tolerances for critical hole alignments

Thickness Range

2.0 mm to 6.0 mm structural sheet metal profiles

Fastener Compatibility

Optimized for M12, M16, and torque-limiting solar hardware trackers

Structural Design Life

Engineered for 25 to 30 years of continuous outdoor utility exposure

Fabrication Capabilities

Automated CNC punching, laser cutting, progressive stamping, and robotic welding

Quality Validation

100% CMM inspection, salt spray testing (up to 1,500 hours), and pull-out testing

Traceability

Full mill test certificates (MTR) and heat number tracking provided standard

Technical Advantages

Our engineered brackets feature a modular, pre-punched layout that accelerates on-site assembly and drastically reduces total cost of ownership (TCO) during field deployment. Built with optimized geometry to minimize stress concentration points, these components eliminate structural deflection under severe cyclic wind and seismic loads.

Let's Get Started

Need reliable Enclosure for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Utility-Scale Solar Farms

Engineered ground-mount brackets designed for trackers and fixed-tilt systems, ensuring precise module tilt and fast field alignment.

Commercial & Industrial Rooftops

Lightweight, high-strength aluminum brackets that distribute load stresses evenly to safeguard structural roof integrity.

Wind Turbine Nacelle Components

Heavy-gauge, vibration-resistant internal brackets engineered to secure electrical conduits and control infrastructure safely.

Power Distribution Substations

Ruggedized busbar and cable-tray mounting supports built to withstand high-voltage fields and corrosive outdoor environments.

Battery Energy Storage Systems (BESS)

Custom internal racking brackets designed for optimized thermal dissipation and secure enclosure retention during transport.

Off-Grid Microgrids & Telecommunications

Compact, highly durable pole-mount and wall-mount brackets engineered for isolated installations facing extreme weather.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

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units per month

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Units Manufactured Monthly

0 +

Defence-Grade Cable Supply

Cost savings

0 %

Flange Assembly for Pump

Faster Production

0 %

Having Doubts? Our FAQ

What raw material grades and surface coatings does Frigate offer for mounting brackets?

We manufacture brackets using high-strength steel grades (like S355, Grade 50) and structural aluminum (6061-T6). To combat atmospheric corrosion, we provide Hot-Dip Galvanization (per ASTM A123) and specialized zinc-aluminum-magnesium alloy coatings (such as Magnelis®) which offer self-healing edge protection in coastal environments.

Can you manufacture custom brackets based on our proprietary engineering drawings?

Yes. Frigate is a true contract manufacturing partner. We work directly from your STEP, IGES, or DWG files, aligning our production setup with your custom geometric tolerances, structural engineering calculations, and specific sheet metal fabrication guidelines.

How does Frigate guarantee dimensional accuracy across high-volume production runs?

We utilize automated CNC laser cutters, progressive stamping dies, and robotic welding fixtures to maintain precise consistency. Every production batch undergoes strict quality gates, including coordinate measuring machine (CMM) tracking, weld penetration checks, and coating thickness verification.

Do you support global shipping, DDP logistics, and just-in-time (JIT) deliveries?

Absolutely. We manage the end-to-end supply chain from our manufacturing hubs to your designated port or project site. We offer flexible logistics frameworks, including blanket order release strategies and localized warehousing to match your field construction phases.

What structural documentation and material traceability do you provide?

Every shipment is accompanied by a comprehensive quality documentation package. This includes Mill Test Reports (MTRs) for raw material heat numbers, hot-dip galvanizing thickness certifications, welding compliance records, and standard final inspection reports (FAI).

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Components Built for Critical Performance

Engineered Products for Critical Applications

Mounting Brackets

Order Type

Quantity Range

Lead Time*

Product Description

Wind Load Capacity

Snow/Ice Load Rating

Manufacturing Standards

Dimensional Tolerances

Thickness Range

Fastener Compatibility

Structural Design Life

Fabrication Capabilities

Quality Validation

Traceability

Technical Advantages

Let's Get Started

Industry Applications

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

Mounting Brackets

Get Latest Price

Mounting Brackets

Get Latest Price