Manifolds

Engineered for extreme environments, Frigate’s custom aerospace manifolds deliver unparalleled fluid and gas distribution with zero-leak reliability. Our precision-machined blocks optimize space and weight constraints, ensuring peak performance in critical flight control, landing gear, and propulsion systems.

Material Grades

Aluminum (7075-T6), Stainless Steel (304, 316L), Titanium (Ti-6Al-4V), Inconel 718

Manufacturing Process

5-Axis CNC Precision Machining, Additive Manufacturing (DMLS), Gun Drilling

Operating Pressure Range

Up to 5,000 PSI (345 Bar) operational / 7,500 PSI proof pressure

Operating Temperature

-65 ° C to +200° C (dependent on material and seal selection)

Surface Treatment

Anodizing (Type II/III), Passivation, Electroless Nickel Plating, Chem Film

Order Type

Quantity Range

Lead Time*

First Article / Sample

1 – 5 Units

3 – 5 Weeks

Low-Volume Production

6 – 50 Units

6 – 8 Weeks

High-Volume Contract

51 – 500+ Units

10 – 14 Weeks (Scheduled Releases Available)

AOG (Aircraft on Ground) / Expedited

1 – 3 Units

7 – 10 Business Days

*Delivery timelines are indicative schedules based on material availability. Actual lead times depend on geometry complexity, NDT testing, and custom finish requirements.

Product Description

Frigate’s aerospace-grade manifolds represent the pinnacle of fluid power management, seamlessly consolidating complex hydraulic, pneumatic, or fuel lines into a single, compact block. By eliminating external plumbing connections, these manifolds substantially minimize potential leak paths, decrease Total Cost of Ownership (TCO), and streamline integration within space-critical aerospace frames.

Nondestructive Testing (NDT)

Dye Penetrant (FPI), X-Ray, Magnetic Particle Inspection, Ultrasonic Testing

Leakage Tolerance

Zero bubble-tight leakage; helium leak tested to 1 x 10^-6 scc/sec

Port Configurations

AS5202, MS33649, SAE J1926, and custom aerospace threaded/flanged ports

Dimensional Tolerance

Tight to ±0.005 mm on critical internal bores and seal seats

Fluid Compatibility

Red Oil (MIL-PRF-5606), Jet-A, Hydraulic fluids, and corrosive gases

Surface Roughness

Up to 0.4 μm Ra (16 μin) in internal flow paths to eliminate turbulence

Cleanliness Standard

ISO 16232 / NAS 1638 Class 4 or better, certified cleanroom packaging

Weight Optimization

Finite Element Analysis (FEA) driven lightweighting and internal coring

Quality Certifications

AS9100 Rev D certified facility, ISO 9001:2015, NADCAP accredited processes

Traceability

Full MTRs (Mill Test Reports), CoC (Certificate of Conformance), and heat lot tracking

Technical Advantages

Our advanced 5-axis CNC machining and gun-drilling capabilities eliminate internal cross-drilled plugs, creating smooth, optimized flow paths that significantly reduce pressure drops and fluid turbulence. Furthermore, by utilizing FEA-backed material optimization, Frigate delivers structural integrity capable of enduring severe pressure spikes and high-vibration aerospace profiles with minimal component weight.

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Industry Applications

Flight Control Systems

Manages hydraulic distribution to primary actuators for ailerons, elevators, and rudders, ensuring instant, deterministic pilot-input response times.

Landing Gear Actuation

Controls fluid routing for safe deployment, retraction, and braking systems, engineered to endure high shock and extreme temperature drops.

Space Launch Vehicles

Handles cryogenic propellants and high-pressure helium purging systems, designed to survive extreme acoustic environments during liftoff.

Engine Fuel Delivery

Optimizes high-pressure fuel distribution directly to injector nozzles, built with corrosion-resistant alloys to withstand continuous heat exposure.

Environmental Control (ECS)

Regulates coolant and air distribution through cockpit cabin comfort loops and electronics bays, preventing localized thermal overloads.

Unmanned Aerial Vehicles (UAVs)

Ultra-lightweight, consolidated manifold blocks tailored for long-endurance autonomous drones where every gram directly impacts flight range.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

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Having Doubts? Our FAQ

What materials does Frigate use for aerospace manifolds, and can you assist with material selection?

We primarily machine from Titanium (Ti-6Al-4V), Aluminum 7075-T6, and Inconel 718. Our engineering team routinely collaborates with procurement and design teams to balance weight, chemical compatibility, and thermal stress requirements to choose the most cost-effective alloy for your application.

How does Frigate validate internal flow paths and ensure zero-leak performance?

Every aerospace manifold undergoes rigorous post-machining validation, including 100% hydrostatic or pneumatic pressure testing up to proof limits. We also offer Helium Mass Spectrometer leak testing and high-definition borescope inspections to guarantee internal channels are completely free of burrs and micro-fissures.

Do you support Design for Manufacturability (DFM) reviews for complex, weight-optimized manifolds?

Yes. Frigate provides comprehensive DFM feedback prior to tool path generation. We analyze your CAD models to identify complex internal intersections, optimize drilling depths, suggest weight-reduction geometries, and help mitigate structural risks before production begins.

Can Frigate meet strict aerospace cleanliness and contamination standards?

Absolutely. We clean, flush, and inspect components to meet AS4059, NAS 1638, or ISO 16232 standards. Components are processed in dedicated clean areas, vacuum-sealed, and securely packaged to prevent particulate contamination during transit.

What quality documentation accompanies each aerospace manifold shipment?

Every batch is delivered with an AS9100-aligned documentation package. This includes standard Certificates of Conformance (CoC), material mill test reports (MTRs) with full heat-lot traceability, dimensional inspection reports (CMM data), and relevant NADCAP certification sheets for specialized surface finishes.

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Components Built for Critical Performance

Engineered Products for Critical Applications

Manifolds

Order Type

Quantity Range

Lead Time*

Product Description

Nondestructive Testing (NDT)

Leakage Tolerance

Port Configurations

Dimensional Tolerance

Fluid Compatibility

Surface Roughness

Cleanliness Standard

Weight Optimization

Quality Certifications

Traceability

Technical Advantages

Let's Get Started

Industry Applications

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

Manifolds

Get Latest Price

Manifolds

Get Latest Price