Large Machinery Enclosures — Full Assembly

Complete turnkey enclosure delivery for large industrial machinery — Frigate’s scope covers site survey, fabrication, transport to site, full assembly, machine interface alignment, commissioning verification, and documented handover. Every element from enclosure geometry through to interlock function and acoustic performance is Frigate’s accountability. Delivered as a commissioned, verified enclosure ready for machinery operation.

Section Handling

All sections supplied with rated lifting points; section gross weight marked; sequence marking per installation drawing;

Section Joint Assembly

Sections assembled using alignment dowels; joint faces cleaned before assembly;

Assembled Squareness

±3.0 mm diagonal squareness over full assembled enclosure footprint;

Machine Interface Alignment

Enclosure aligned to machinery datum to ±2.0 mm; verified by survey instrument;

Anchor Bolt Installation

Chemical or mechanical anchor bolts installed per anchor bolt supplier’s specification;

*Full assembly programme timelines are driven by site survey availability, RAMS approval lead time, fabrication duration, and your site access programme.

Product Description

Site survey precedes fabrication on all full assembly projects. Frigate’s team visits the installation site to confirm machinery mounting datum positions, floor flatness, overhead craneage availability, site access dimensions, and any constraints that affect section split strategy or installation sequence.

Survey data is reconciled with your machinery layout drawing before fabrication dimensions are locked — not discovered as conflicts during installation. For machine tool OEM programmes where the enclosure is commissioned alongside the machine at multiple customer sites, Frigate supplies the site survey protocol and coordinates survey timing with the machine installation programme.

Interlock Function Test

100% of access doors and maintenance hatches actuated and interlock switch function verified;

Acoustic Measurement

Insertion loss measured per ISO 11546 with machinery at rated load; measurement positions per ISO 11546 Annex;

IP Verification

IP test on assembled enclosure at site with all seals, glands, and access covers installed; IP65 verified by hose test per IEC 60529;

Coolant Seal Test

CNC enclosure coolant system seal pressure test at 1.5× operating pressure; 30-minute hold;

Wash-Down Test

IP69K wash-down test on food and beverage and pharmaceutical enclosures at site;

RAMS Documentation

Risk Assessment and Method Statement covering all site activities — section handling, craneage, hot works, working at height, confined space where applicable;

Site Safety Compliance

Frigate site team work to your site safety rules; PPE, permit-to-work, and induction requirements met before work commences;

As-Built Documentation

As-built dimensional record of assembled enclosure position relative to machinery datum; section joint positions;

Commissioning Certificate

Commissioning sign-off certificate covering all verified parameters — alignment, interlock test, acoustic, IP, and coolant/wash-down results;

Technical File Documentation

Guard installation record, interlock test sheet, and safety distance verification record formatted for direct inclusion.

Technical Advantages

CNC machining centre full assembly programmes are typically carried out as part of the machine tool installation and commissioning programme — Frigate’s installation team works alongside the machine tool supplier’s commissioning team to align the enclosure to the machine mounting datum, complete coolant system sealing, and verify wash-down provisions before machine commissioning begins.

Robotic cell full assembly programmes involve coordination with the robot integrator — enclosure installation and interlock commissioning are sequenced with robot cell safety system commissioning to ensure the safety interlock circuit is verified as a complete system before the cell is energised. Industrial press guard full assembly programmes require impact-rated guard panel installation with captured fastener torque verification and safety interlock function test coordinated with the press safety system.

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Need reliable Enclosure for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Application

Machine Tool OEM Installation Programmes

Enclosure delivery and commissioning coordinated with machine tool installation at customer sites. Frigate’s team works alongside the machine supplier’s commissioning team — enclosure alignment, coolant sealing, and interlock commissioning completed before machine commissioning begins.

Robotic Cell Safety Enclosures

Full assembly and interlock commissioning coordinated with robot cell safety system integration. Frigate’s interlock commissioning record forms part of the robot cell safety validation documentation required before the cell is energised and handed to production.

Industrial Press Guard Installation

Guard panel installation with captured fastener torque verification and safety interlock function test coordinated with the press safety system. Guard installation and commissioning record supplied for CE marking technical file completion and statutory insurance inspection.

Acoustic Enclosure Commissioning

Full assembly and acoustic commissioning for pump, compressor, and turbine acoustic enclosures. Insertion loss measured at site with equipment at rated load. Shortfall between design target and measured result identified and remediated at site before handover certificate is issued.

Turbine & Generator Enclosure Installation

Full assembly including exhaust duct connection, HVAC interface, and fire detection interface provisions — coordinated with building services contractors and included within Frigate’s commissioning sign-off scope. As-built record issued for facility O&M documentation.

New Plant & Facility Fit-Out

Multiple machinery enclosure types across a new or expanded facility — delivered as a single coordinated programme with installation sequenced to the facility commissioning schedule. Unified RAMS, shared site coordination, and a single handover documentation package across all enclosure types.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

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Having Doubts? Our FAQ

We're a machine tool OEM and need the enclosure installed at multiple customer sites. How does Frigate manage that as a repeat programme?

Repeat multi-site OEM programmes run on a standing survey protocol — Frigate’s team conducts a site survey at each customer facility before the enclosure sections are dispatched, using a standardised survey procedure developed from the first installation. RAMS documentation is retained and updated per site. The installation team is allocated against your machine delivery calendar rather than booked per order, which eliminates the scheduling conflict that arises when installation capability is treated as a separate procurement on each delivery.

The enclosure installation needs to be coordinated with our robot integrator's safety system commissioning. How does Frigate handle that interface?

Frigate’s commissioning supervisor coordinates directly with your robot integrator’s safety system commissioning engineer to sequence interlock installation and function test within the safety system validation programme. The interlock function test sheet from Frigate’s commissioning sign-off is formatted to support your robot integrator’s safety validation documentation requirement — not as a separate deliverable that needs to be reconciled after the fact.

Our site has a strict permit-to-work system. How does Frigate's team operate under that?

Frigate’s site team operates under your permit-to-work system as standard — site induction, permit application, and hot works permits are managed by Frigate’s site supervisor as part of the normal installation programme. Permit requirements are captured during the pre-mobilisation RAMS review so that permit lead times are factored into the installation schedule before the team mobilises to site.

We need acoustic commissioning results to demonstrate regulatory noise compliance. What does Frigate provide?

Frigate provides a site acoustic measurement report per ISO 11546 covering measurement positions, machinery operating conditions at time of test, measured insertion loss result, and comparison against the specified target. The report is formatted for submission to your regulatory or planning authority as part of your noise compliance documentation. If the result falls short of the target, Frigate identifies the acoustic deficiency, applies the remedial treatment at site, and re-measures before the compliance report is issued.

What is Frigate's scope boundary with the machine tool supplier during installation?

Frigate installs and commissions the enclosure — structural assembly, alignment to the machinery datum, all internal enclosure provisions, and enclosure commissioning verification. The machine tool supplier installs and commissions the machine — mechanical installation, electrical connection, and machine control commissioning. The interface between the two scopes — coolant line connection, electrical conduit entry through the enclosure, and interlock circuit wiring — is defined in the scope boundary document issued at project start so both parties have a written record of what each is responsible for before installation begins.

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Components Built for Critical Performance

Engineered Products for Critical Applications

Large Machinery Enclosures — Full Assembly

Product Description

Interlock Function Test

Acoustic Measurement

IP Verification

Coolant Seal Test

Wash-Down Test

RAMS Documentation

Site Safety Compliance

As-Built Documentation

Commissioning Certificate

Technical File Documentation

Technical Advantages

Let's Get Started

Industry Application

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

Large Machinery Enclosures — Full Assembly

Get Latest Price

Large Machinery Enclosures — Full Assembly

Get Latest Price