IoT PCB Assemblies

Empower your smart devices with Frigate’s high-reliability IoT PCB assembly services, engineered for seamless connectivity and robust industrial performance. From rapid prototyping to high-volume production, we deliver turnkey electronic manufacturing that brings your next-gen connected products to market faster.

Supported Layers

1 to 32 Layers

PCB Types

Rigid, Flexible, Rigid-Flex, HDI

Base Materials

FR-4, High-Tg FR-4, Rogers, Aluminum, Polyimide

Assembly Types

Surface Mount (SMT), Thru-Hole (THT), Mixed Assembly

SMT Component Pitch

Down to 0.3mm (BGA, Micro-BGA, QFN, 01005 chips)

*Note: Listed turnaround times are indicative averages for standard assembly. Actual timelines vary based on component lead times, design complexity, and material availability.

Product Description

Frigate specialized IoT printed circuit board assemblies provide the foundation for dependable, power-efficient data transmission in complex operating environments. Our state-of-the-art facility optimizes signal integrity and minimizes thermal footprint, ensuring your smart infrastructure remains online and secure.

Wireless Module Integration

Wi-Fi, Bluetooth/BLE, Cellular (5G/LTE-M/NB-IoT), LoRaWAN, Zigbee

Max Board Dimensions

510 mm × 460 mm

Min Board Dimensions

50 mm × 50 mm

Board Thickness

0.4 mm to 5.0 mm

Surface Finishes

ENIG, HASL (Lead-Free), OSP, Immersion Silver/Tin

Solder Types

Lead-free, RoHS-compliant, water-soluble, or no-clean paste

Testing Capabilities

Automated Optical Inspection (AOI), X-Ray (AXI), In-Circuit Test (ICT), Functional Testing

Quality Certifications

ISO 9001:2015, IPC-A-610 Class 2 and Class 3

Conformal Coating

Acrylic, Silicone, Polyurethane, or Parylene for environmental protection

Enclosure Assembly

Full box-build integration, sensor potting, and mechanical fastening

Technical Advantages

By utilizing advanced component placement and rigorous automated testing, Frigate eliminates RF interference risks common in dense, multi-protocol IoT architectures. Our engineering-first approach optimizes your Bill of Materials (BOM) for cost-efficiency while maintaining high performance across extreme temperature ranges.

Let's Get Started

Need reliable Enclosure for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Smart Home Automation

Reliable PCBA layouts designed for interconnected home devices, ensuring low power draw and seamless mesh network pairing for appliances and control hubs.

Industrial IoT (IIoT)

Ruggedized assemblies engineered to withstand harsh factory settings, supporting predictive maintenance sensors, edge controllers, and remote telemetry.

Smart Utilities & Metering

Ultra-low-power board designs optimizing battery longevity and long-range communication for smart water, gas, and electrical grid monitoring infrastructure.

Connected Healthcare

Precision manufacturing compliant with strict medical standards, powering wearable patient trackers, diagnostic tools, and remote health-monitoring arrays.

Automotive & Fleet Logistics

High-vibration resistant PCBA solutions optimized for real-time asset tracking, telematics hardware, smart fleet routing, and vehicle diagnostic sensors.

Agricultural Technology

Weatherproofed, resilient circuit designs developed specifically for distributed soil sensors, automated irrigation networks, and livestock tracking nodes.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

Solar Inverter Enclosure

units per month

Bento Boxes for D2C Segment

Units Manufactured Monthly

0 +

Defence-Grade Cable Supply

Cost savings

0 %

Flange Assembly for Pump

Faster Production

0 %

Having Doubts? Our FAQ

How does Frigate manage component shortages or long lead times for IoT parts?

We mitigate supply chain risks through our global network of authorized distributors and direct factory relationships. If a critical RF module or microcontroller faces shortages, our engineering team proactively identifies and validates drop-in alternatives or pin-compatible replacements during the design-for-manufacturing (DFM) phase to keep production on schedule.

How do you ensure signal integrity for boards with multiple wireless protocols?

Our engineering team conducts strict design-for-manufacturing (DFM) reviews to ensure proper trace routing, grounding, and shielding, which minimizes cross-talk and RF interference.

Can you handle ultra-small form factors for wearable IoT devices?

Absolutely. We specialize in high-density interconnect (HDI) PCBs, flexible circuits, and micro-BGA component placement to meet the compact space demands of wearable technology.

What testing protocols are applied to IoT PCBAs before shipment?

Every batch undergoes Automated Optical Inspection (AOI). For IoT devices, we also offer 3D X-ray inspection for BGAs, functional testing to verify wireless connectivity, and environmental stress testing.

Do you accommodate custom enclosure fitting or box-build assembly?

Yes, Frigate provides complete box-build integration. Beyond the PCB assembly, we can install the board into your enclosure, integrate displays or sensors, and perform final mechanical validation.

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Components Built for Critical Performance

Engineered Products for Critical Applications

IoT PCB Assemblies

Product Description

Wireless Module Integration

Max Board Dimensions

Min Board Dimensions

Board Thickness

Surface Finishes

Solder Types

Testing Capabilities

Quality Certifications

Conformal Coating

Enclosure Assembly

Technical Advantages

Let's Get Started

Industry Applications

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

IoT PCB Assemblies

Get Latest Price

IoT PCB Assemblies

Get Latest Price