Instrumentation Wiring Harness

As a trusted partner in industrial connectivity, Frigate delivers precision-engineered instrumentation wiring harnesses tailored to your exact application footprints. We combine advanced shielding technology with ruggedized jacket materials to safeguard vital data transmission under the harshest operational conditions.

Conductor Materials

High-conductivity Annealed Bare Copper, Tinned Copper, Silver-plated Copper

Wire Gauge Range (AWG)

12 AWG to 28 AWG (Custom configurations available upon request)

Insulation Materials

PTFE, ETFE (Tefzel), PVC, XLPE, and Silicone Rubber

Shielding Efficiency

Al-Mylar tape with drain wire (100% coverage), Braided Tinned Copper (85% or greater coverage)

Jacket Compound

Low-Smoke Zero-Halogen (LSZH), Polyurethane (PU), Extreme Chemical Resistant PVC

*Note: Listed timelines are indicative averages. Exact schedules depend on material availability, specific component lead times, and manufacturing complexity.

Product Description

Frigate’s instrumentation wire harnesses are multi-conductor, shielded assemblies built to route low-voltage sensor and control signals through harsh factory floors. By consolidating complex analog and digital wiring loops into a single, ruggedized harness, we reduce field installation errors and enhance system-wide electromagnetic immunity.

Operating Voltage Rating

300V / 600V RMS continuous working voltage

Temperature Range

-65 degrees C to +200 degrees C (Depending on insulation and jacket selection)

Connector Integration

Circular MIL-spec, D-Sub, heavy-duty rectangular, and quick-disconnect terminals

Flame Retardancy

Compliant with UL 1581 (VW-1), IEC 60332-1-2 vertical flame tests

Dielectric Strength

2000V AC minimum validation for 60 seconds

Minimum Bend Radius

10 x OD (Static), 15 x OD (Dynamic flexible applications)

Compliance & Certifications

RoHS 3, REACH, IPC-A-620 Class 3, UL/cUL recognized

Environmental Protection

Ingress protection up to IP67/IP68 with molded strain reliefs

Testing Protocols

100% continuity, insulation resistance (greater than 100M Ohms), and hi-pot validation

Identification & Tagging

Laser marking, heat-shrink printable sleeves, and individual branch color-coding

Technical Advantages

Our advanced cross-linked insulation and optimized shielding configurations eliminate crosstalk and external electromagnetic interference (EMI) in high-density environments. Additionally, each harness is manufactured under strict IPC-A-620 Class 3 guidelines, guaranteeing structural reliability under continuous vibration and mechanical cycling.

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Industry Applications

Industrial Automation & Robotics

Ensures precise telemetry data loopbacks and dependable PLC link connectivity inside fast-moving multi-axis robotic assembly cells.

Oil, Gas & Petrochemical Plants

Delivers safe signal transmission from remote pressure transmitters and flow meters to control rooms in hazardous, spark-risk zones.

Power Generation & Distribution

Connects critical turbine monitoring sensors and switchgear control panels where high ambient heat and electrical noise are constant.

Pharmaceutical & Food Processing

Features chemical-resistant, washdown-ready jackets designed to withstand aggressive CIP cleaning agents without cracking or degradation.

Aerospace & Defense Systems

Meets stringent weight, low-outgassing, and flame-retardant parameters required for mission-critical environmental control instrumentation.

Automotive Test Cells & R&D

Provides rapid-connect, highly accurate sensor wiring for dyno testing environments that require absolute data logging reliability.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

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Units Manufactured Monthly

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Defence-Grade Cable Supply

Cost savings

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Flange Assembly for Pump

Faster Production

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Having Doubts? Our FAQ

Can Frigate manufacture instrumentation harnesses to IPC-A-620 Class 3 standards?

Yes, all our harnesses for mission-critical, aerospace, or heavy industrial applications are built and verified to IPC-A-620 Class 3 compliance, ensuring continuous performance or performance-on-demand criteria are met.

How does Frigate protect instrumentation signals from electromagnetic interference (EMI)?

We utilize customized shielding strategies, including 100% coverage Aluminum-Mylar foils for high-frequency noise and tightly woven tinned copper braids to mitigate low-frequency magnetic interference.

Do you accommodate custom or proprietary connector specifications?

Absolutely. We work with major global connector brands (Amphenol, TE Connectivity, Molex, Deutsch) and can integrate specialized, military-spec, or heavy-duty industrial connectors based on your project print.

How does Frigate handle long component lead times or obsolete parts in our BOM?

If a specified connector, wire, or shielding component faces global shortages or obsolescence, our engineering team cross-references specifications to find exact, certified alternatives. We present these drop-in replacements for your approval to keep production timelines on track without sacrificing performance.

What testing procedures do the wire harnesses undergo before shipment?

Every single instrumentation harness undergoes 100% electrical testing, including continuity mapping, insulation resistance verification, and high-potential (Hi-Pot) testing to ensure zero-defect deployment.

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Components Built for Critical Performance

Engineered Products for Critical Applications

Instrumentation Wiring Harness

Product Description

Operating Voltage Rating

Temperature Range

Connector Integration

Flame Retardancy

Dielectric Strength

Minimum Bend Radius

Compliance & Certifications

Environmental Protection

Testing Protocols

Identification & Tagging

Technical Advantages

Let's Get Started

Industry Applications

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

Instrumentation Wiring Harness

Get Latest Price

Instrumentation Wiring Harness

Get Latest Price