Instrument Trays

Empowering aerospace OEMs and defense tier-suppliers with custom-engineered instrument trays designed for zero-failure flight environments. Frigate combines AS9100-ready precision manufacturing with optimized lead times to streamline your mission-critical supply chain.

Material Grade

Aluminum-Lithium Alloys (e.g., 2195, 2099), Titanium Grade 5 (Ti-6Al-4V), Aerospace-grade Stainless Steel 321/347

Manufacturing Process

5-Axis CNC Machining, High-Precision Sheet Metal Fabrication, Laser Cutting

Dimensional Tolerance

Up to ± 0.05 mm (critical tolerance mapping available on request)

Wall Thickness Range

0.8 mm to 3.5 mm (optimized for weight-to-strength ratio)

Surface Finish/Coating

Type III Hardcoat Anodizing (MIL-A-8625), Chemical Conversion Coating (MIL-DTL-5541), Electroless Nickel Plating

Order Type

Quantity Range

Lead Time*

NPI & Sample

1 – 5 Units

2 – 3 Weeks

Low-Volume Production

6 – 50 Units

4 – 6 Weeks

Medium-Volume Supply

51 – 200 Units

6 – 8 Weeks

Blanket/Contract Orders

201+ Units (Scheduled Releases)

First Batch: 8 Weeks (Subsequent: JIT)

*Timelines are indicative ranges based on standard alloy availability. Actual lead times depend on geometric complexity, material source constraints, and custom tooling setup requirements.

Product Description

Frigate’s aerospace-grade instrument trays are precision-fabricated to withstand extreme vibration, thermal fluctuations, and rigorous sterilization protocols. Engineered from specialized lightweight alloys, these high-end enclosures offer uncompromised structural integrity and EMI/RFI shielding for critical avionics and medical flight hardware.

EMI/RFI Shielding

Integrated conductive shielding options (attenuation up to 60 dB across 1 GHz – 10 GHz)

Vibration Resistance

Certified compliant with MIL-STD-810H (Method 514.8)

Thermal Operating Range

-65°C to +250°C structural stability

Outgassing Standards

Fully compliant with NASA SP-R-0022A (CVCM < 0.1%, TML < 1%)

Hardware Integration

Captive fasteners, quick-release latches, military-grade rivets, and grounding lugs

Perforation/Ventilation Patterns

Customizable slot/hex patterns for optimized airflow without compromising structural load

Weight Optimization

Finite Element Analysis (FEA) verified pocketing and ribbing for maximum mass reduction

Quality Certifications

AS9100 Rev D compliant production tracking, ISO 9001:2015, AWS D17.1 (Aerospace Welding)

Traceability

Full mill test report (MTR) supply chain transparency, 100% material heat-lot traceability

Inspection Protocols

CMM Dimensional Inspection, Non-Destructive Testing (NDT – Liquid Penetrant/X-ray), Salt Spray Testing

Technical Advantages

By utilizing advanced manufacturing processes like CNC machining and precision sheet metal fabrication, Frigate guarantees ultra-tight dimensional tolerances for seamless modular integration. Our proprietary surface treatments drastically reduce total cost of ownership (TCO) by maximizing wear resistance and eliminating outgassing risk in high-altitude environments.

Let's Get Started

Need reliable Enclosure for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Avionics Systems Enclosures

Houses critical flight management, navigation, and communication hardware, ensuring protection against harsh electromagnetic interference and vibration.

Spacecraft & Satellite Cargo Trays

Ultra-lightweight instrument containment solutions built to survive the extreme mechanical stresses of launch and zero-gravity vacuum environments.

In-Flight Medical Evacuation (MEDEVAC)

Specialized, easily sterilizable instrument trays tailored for air-ambulance medical modules, conforming to strict aeromedical safety standards.

Defense & UAV Control Systems

Ruggedized trays for unmanned aerial vehicles and military defense hardware, optimized for rapid deployments and severe field handling conditions.

Testing & Calibration Racks

Ground support and flight-line test instrument trays designed for seamless integration into standard aerospace diagnostic setups and bays.

Cabin Electronics & IFE Modules

Reliable, lightweight framing structures for in-flight entertainment processing units and localized commercial aircraft cabin power management.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

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Having Doubts? Our FAQ

Can Frigate manufacture instrument trays to meet custom weight-reduction targets?

Yes. Our engineering team utilizes Finite Element Analysis (FEA) to optimize pocketing, rib structures, and wall thicknesses. By transitioning designs to advanced alloys like Aluminum-Lithium, we significantly reduce component weight while preserving structural rigidity.

What quality documentation is provided with each aerospace delivery batch?

Every shipment comes with a comprehensive aerospace inspection layout packet. This includes Mill Test Reports (MTRs) for complete material traceability, AS9100-compliant First Article Inspection Reports (FAIR), Certificate of Conformance (CoC), and NDT or surface plating certification reports as required.

How does Frigate handle strict outgassing and thermal requirements for space applications?

We source materials and execute surface treatments strictly aligned with NASA SP-R-0022A specifications. Our selection of aerospace-grade alloys, specialized hardware lubricants, and baking protocols ensure Total Mass Loss (TML) and Collected Volatile Condensable Material (CVCM) fall well within safe thresholds.

Do you support design optimization for manufacturing (DFM) to reduce lead times?

Absolutely. Frigate’s internal engineering desk evaluates your initial CAD files to identify potential manufacturing friction points, such as hard-to-machine internal radii or non-standard sheet tolerances. We offer actionable feedback to enhance yield rates, lower tooling setup times, and reduce total cost of ownership.

Can we establish a blanket order contract with Just-In-Time (JIT) delivery?

Yes, we frequently partner with Tier-1 aerospace procurement teams via blanket purchase orders. We manage raw material forecasting and buffer stock at our facility, enabling us to dispatch scheduled, rolling production batches according to your monthly or quarterly assembly timeline.

We'd love to Manufacture for you!

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Components Built for Critical Performance

Engineered Products for Critical Applications

Instrument Trays

Order Type

Quantity Range

Lead Time*

Product Description

EMI/RFI Shielding

Vibration Resistance

Thermal Operating Range

Outgassing Standards

Hardware Integration

Perforation/Ventilation Patterns

Weight Optimization

Quality Certifications

Traceability

Inspection Protocols

Technical Advantages

Let's Get Started

Industry Applications

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

Instrument Trays

Get Latest Price

Instrument Trays

Get Latest Price