Explosion-Proof Enclosures

Engineered to withstand the most volatile environments, Frigate’s heavy-duty explosion-proof enclosures safeguard critical electrical infrastructure against internal explosions and external hazards. Designed compliance-first for hazardous zones, these rugged solutions ensure maximum operational uptime and uncompromised safety in offshore and onshore oil and gas facilities. 

Ex Protection Rating
Ex d (Flameproof), Ex e (Increased Safety), Ex t (Dust Ignition Protection)
Zone Classification
Zone 1, Zone 2 (Gas) / Zone 21, Zone 22 (Dust)
Gas/Dust Groups
IIA, IIB, IIC / IIIA, IIIB, IIIC
Material Construction
Marine-Grade Aluminum (Copper-Free), Stainless Steel (SS316L), or Heavy-Duty Cast Iron
Ingress Protection (IP)
IP66 / IP67 / IP68 certified

Order Type

Quantity Range

Lead Time*

Standard Enclosures
1 – 10 units
2 – 3 Weeks
Batch Production
11 – 50 units
4 – 6 Weeks
Custom Configurations
1 – 20 units
5 – 7 Weeks
High-Volume / Enterprise
50+ units
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*Delivery timelines are indicative estimates based on current material availability; firm schedules will be provided upon engineering design sign-off and receipt of raw technical parameters.

Product Description

Frigate’s explosion-proof enclosures are precision-machined to contain internal arcs, sparks, or explosions, preventing them from igniting surrounding flammable gases, vapors, or crude dust. Built to handle extreme thermal stress and corrosive marine atmospheres, these housings deliver a high Total Cost of Ownership (TCO) advantage through minimum field maintenance and extended service life. 

Ambient Temperature Range

-50°C to +60°C (High-temperature options available)

Certification Standards

ATEX, IECEx, PESO, and UL 60079

Gasket Material

High-temperature, oil-resistant Neoprene or Silicone O-ring

Surface Treatment

Epoxy powder coated, RAL 7035 (Light Grey) or electropolished finish

Impact Resistance

IK10 mechanical impact rating

Earthing/Grounding

Internal and external SS316 earth studs (M6/M10)

Cable Entry Openings

Metric (M20 to M100) or NPT (1/2″ to 4″) threaded entries customized to layout

Locking Mechanism

Captive SS316 hex-head bolts or heavy-duty padlocking hinges

Internal Mounting Plate

Adjustable-depth galvanized steel or SS316 chassis plate

Window Options

Optional thermally toughened, borosilicate glass inspection windows

Technical Advantages

By utilizing high-grade copper-free alloys and CNC-machined flame paths, our enclosures offer superior structural integrity and precise tolerance retention under pressure. The integrated, multi-point isolation design eliminates the risk of environmental ingress, dramatically lowering failure rates of internal switchgear in high-vibration drilling environments. 

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Industry Applications

Offshore Drilling Platforms

Provides robust protection for critical power distribution blocks and telemetry systems against highly corrosive salt spray and volatile hydrocarbon gases. 

Onshore Refineries & Petrochemical Plants

Safeguards complex automation modules, remote I/O panels, and motor starters situated near high-temperature distillation and cracking units. 

LNG Bunkering & Storage Terminals

Ensures safe deployment of monitoring instrumentation and cryogenic control systems handling highly combustible liquid natural gas vapors. 

FPSO (Floating Production Storage & Offloading) Vessels

Optimizes space and weight constraints on vessels while delivering certified Ex d protection for high-voltage marine switchgear assemblies. 

Cross-Country Pipeline Compressor Stations

Houses localized control panels and valve actuators along remote pipelines, enduring severe outdoor weathering and heavy ambient vibration. 

Mud Logging & Wellhead Control Systems

Protects sensitive sensory instruments and data logging machinery directly at the wellhead where drilling fluids and gas pockets pose constant risk. 

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component. 

Incoming Material Checking
In-Process Inspection
Final Dimensional Checking
Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward. 

Having Doubts? Our FAQ

What is the difference between Ex d and Ex e enclosures, and how does Frigate comply?

Ex d (Flameproof) enclosures are designed to contain an internal explosion and cool the escaping gases before they ignite the external environment. Ex e (Increased Safety) focuses on preventing sparks or excessive heat generation entirely. Frigate manufactures both types, fully certified to ATEX and IECEx standards, to suit your specific zone applications. 

Can Frigate customize cable entries and drilling patterns for these enclosures?

Yes. We offer fully customized CNC machining for metric or NPT cable entries, breathers, and drain valves on any face of the enclosure. All custom machining is performed factory-side to preserve the certified flameproof path and maintain IP66/67 ratings. 

How do your enclosures handle corrosive offshore marine environments?

Our enclosures utilize marine-grade, copper-free aluminum or SS316L stainless steel combined with high-grade epoxy powder coatings. This offers exceptional resistance against salt spray, sour gas (H2S), and chemical washing, maximizing the equipment’s lifespan. 

What documentation and certifications are provided with each shipment?

Every enclosure shipped by Frigate comes with a comprehensive documentation package. This includes ATEX/IECEx/PESO compliance certificates, routine pressure test reports, material traceability certificates (MTRs), and standard installation/maintenance manuals. 

Do you support custom dimensions, or are we limited to standard catalog sizes?

While we maintain a large inventory of standard modular sizes for rapid deployment, Frigate specializes in custom-engineered casting and fabrication. Our engineering team will review your internal layout, thermal load, and spatial constraints to draft a custom solution. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Other Locations

GENERAL ENQUIRIES

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Explosion-Proof Enclosures

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