DOLN Type Cable (Dornier Spec)

Engineered to meet stringent Dornier specifications, Frigate’s custom-manufactured DOLN Type Cables deliver flawless signal integrity and high-flex durability for demanding industrial environments. We specialize in tailoring these high-performance cables to your exact engineering blueprints, ensuring seamless integration into your specialized machinery.

Conductor Material

High-conductivity electrolytic copper (bare or tinned)

Conductor Stranding

Extra-fine class 6 stranding for high-flex lifetime

Insulation Material

Premium mechanochemically stabilized PVC or PE / TPE

Core Identification

Color-coded or numbered according to Dornier standards

Shielding Type

Tinned copper braided shield (minimum 85% coverage)

*Note: Listed timelines are indicative averages. Actual delivery schedule depends on specific material availability, custom design complexity, and current production capacity at the time of order placement.

Product Description

Frigate’s DOLN Type Cables (Dornier Spec) are custom-engineered to withstand continuous dynamic flexing, heavy mechanical stress, and aggressive chemical exposure. Designed specifically for high-precision industrial applications, these cables guarantee minimal signal attenuation and maximum operational lifespan.

Outer Jacket Material

Heavy-duty PUR (Polyurethane) or specialized PVC

Flame Retardancy

IEC 60332-1-2 and UL 94 V-0 compliant

Nominal Voltage

300 V / 500 V (custom configurations up to 1000 V)

Test Voltage

2000 V / 3000 V AC

Minimum Bending Radius

Fixed: 4 X D | Dynamic: 7.5 X (D = outer diameter)

Temperature Range (Flexing)

-25° C to +80° C (custom formulations available)

Temperature Range (Fixed)

-40° C to +90° C

Oil Resistance

Excellent resistance to industrial oils, coolants, and lubricants

Chemical Resistance

High resistance to acids, alkalis, and hydrolytic degradation

Custom Certification Options

CE, RoHS, Reach, and UL-recognized material options

Technical Advantages

By utilizing advanced shielding configurations and premium-grade polyurethane jacketing, our DOLN cables offer superior electromagnetic interference (EMI) protection and exceptional abrasion resistance. Every production run is tailored to your precise geometric and electrical tolerances, eliminating the integration bottlenecks common with standard off-the-shelf alternatives.

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Industry Applications

Textile Machinery Automation

Engineered for high-speed loom integration, ensuring reliable signal transmission across rapid, continuous reciprocating motions without cable fatigue.

Precision CNC Machining

Deployed in multi-axis machining centers where high resistance to corrosive cutting oils, sharp metallic chips, and constant multi-axis twisting is vital..

Automated Material Handling

Ideal for drag chains and robotic pick-and-place systems requiring continuous flexing, tight bending radii, and long-term mechanical survival.

Specialized Aerospace Tooling

Custom-built to match specific Dornier aerospace testing rigs, offering precise signal integrity and low attenuation under varied thermal stresses.

Heavy Industrial Printing Presses

Provides synchronous data and power transmission in large-scale printing lines, resisting high-tension friction and harsh chemical solvents.

Automotive Assembly Robotics

Optimized for robotic torsional stresses and weld-splatter environments, maximizing uptime on high-throughput automotive production floors.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

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Having Doubts? Our FAQ

How does Frigate ensure compliance with original Dornier specifications for custom cable runs?

We review your specific engineering drawings, mechanical requirements, and reference standards during the RFQ phase. Our production facility matches the exact stranding, lay-lengths, and insulation material profiles to ensure full compatibility with your existing Dornier-spec infrastructure.

Can we request custom modification to the outer jacket material for harsh chemical environments?

Yes. Depending on your operational environment, we can customize the outer jacket using specialized polyurethanes (PUR), thermoplastic elastomers (TPE), or robust PVC compounds to withstand specific industrial coolants, bio-oils, or extreme UV exposure.

What minimum order quantity (MOQ) applies to a fully customized DOLN Type Cable?

Because every batch is engineered to custom specifications, our minimum order quantity typically starts at 100 meters for sample validation and initial sampling, and scales up based on custom tooling and raw material extrusion constraints.

Do you provide First Article Inspection (FAI) reports prior to mass manufacturing?

Yes, Frigate provides comprehensive FAI reports, including dimensional inspections, material test certifications, and electrical continuity reports, allowing your engineering team to validate performance before high-volume production begins.

Can these cables be supplied pre-terminated with specialized industrial connectors?

Absolutely. We offer complete turnkey cable assembly solutions. You can provide your custom wiring schematics, and we will manufacture, terminate, and overmold or test the entire assembly to save your team on-site integration time.

We'd love to Manufacture for you!

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Components Built for Critical Performance

Engineered Products for Critical Applications

DOLN Type Cable (Dornier Spec)

Product Description

Outer Jacket Material

Flame Retardancy

Nominal Voltage

Test Voltage

Minimum Bending Radius

Temperature Range (Flexing)

Temperature Range (Fixed)

Oil Resistance

Chemical Resistance

Custom Certification Options

Technical Advantages

Let's Get Started

Industry Applications

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

DOLN Type Cable (Dornier Spec)

Get Latest Price

DOLN Type Cable (Dornier Spec)

Get Latest Price