Customised Power Cord Assembly

Frigate delivers engineered, high-reliability custom power cord assemblies designed to meet the rigorous electrical and environmental demands of global industrial applications. From heavy-duty molding to precise termination, our tailored interconnect solutions ensure seamless power transmission and uncompromising system uptime.

Conductor Material

High-purity Electrolytic Tough Pitch (ETP) Copper (Bare or Tinned)

Wire Gauge Range (AWG/Metric)

24 AWG to 4/0 AWG (0.25 mm ² to 120 mm ²)

Voltage Rating

300V / 600V / 1000V AC/DC options available

Current Rating

Up to 100A+ (Custom configured based on gauge and application)

Insulation Materials

PVC, Rubber, TPE, PUR, Silicone, Teflon (PTFE), Low-Smoke Zero-Halogen (LSZH)

*Note: Listed timeframes are indicative ranges; exact delivery schedules depend on raw material availability, custom tooling constraints, and engineering approvals.

Product Description

Engineered to withstand the most demanding operational environments, Frigate’s custom power cord assemblies deliver uncompromised power transmission and structural integrity. By combining rugged overmolding technologies with exhaustive quality testing, we supply turnkey interconnect solutions tailored precisely to your machinery’s unique electrical layouts.

Jacket Compound

Oil-resistant, UV-stabilized, flame-retardant, high-flexibility compounds

Plug/Connector Types

NEMA (North American), IEC 60320 (C13, C15, C19, C21), Schuko, and country-specific standards

Configuration

Single-phase, three-phase, shielded (Foil/Braid), and unshielded configurations

Termination Options

Stripped/Tinned, Ring/Spade terminals, Quick-disconnects, Custom overmolded boots

Flame Retardancy Rating

UL 94 V-0, VW-1, IEC 60332-1

Operating Temperature Range

-40°C to +105°C (High-temp variants up to +200°C)

Ingress Protection (IP) Rating

IP65, IP67, IP68 waterproof overmolded options

Shielding Effectiveness

Al-Mylar foil with tinned copper braid options for robust EMI/RFI suppression

Certifications & Compliance

UL, cUL, CE, VDE, RoHS, REACH, ISO 9001:2015

Testing Standards

100% Continuity, Hi-Pot (Dielectric Withstanding Voltage), and Insulation Resistance tested

Technical Advantages

Our assemblies feature superior strain relief designs and robust environmental sealing that actively prevent field failures caused by mechanical stress or moisture ingress. By utilizing high-grade, compliant raw materials, Frigate guarantees minimized voltage drops and optimal thermal performance under continuous heavy electrical loads.

Let's Get Started

Need reliable Enclosure for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Medical Devices & Equipment

Ensures fail-safe medical-grade connectivity (UL 60601-1 compliant) for diagnostic imaging systems, patient monitors, and critical life-support apparatus.

Industrial Automation & Robotics

Delivers high-flex, oil-resistant power links built to withstand relentless multi-axis torsional strain on heavy machinery floor plans.

Data Centers & Telecom

Provides high-density, low-profile IEC cords designed to optimize airflow and deliver continuous power to critical server racks and switches.

Electric Vehicle (EV) Infrastructure

Rugged, weatherized assemblies engineered to support high-amperage rapid charging pathways for residential and commercial EV charging stations.

Renewable Energy Systems

UV-stabilized and temperature-resilient power interconnects built to endure outdoor exposure in solar inverters and wind turbine control boxes.

Commercial Food Service Equipment

Sanitary, high-temperature, moisture-resistant power cords capable of withstanding strict chemical washdowns in commercial kitchens.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

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Units Manufactured Monthly

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Defence-Grade Cable Supply

Cost savings

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Flange Assembly for Pump

Faster Production

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Having Doubts? Our FAQ

Can Frigate manufacture power cords compliant with international standards?

Yes, we engineer and certify power cord assemblies for global markets. We support North American standards (NEMA), European standards (Schuko, VDE), British Standards (BS 1363), and international configurations like IEC 60320, ensuring full regulatory compliance wherever your machinery is deployed.

How does Frigate ensure the quality and safety of its custom assemblies?

Every single custom power assembly undergoes 100% end-of-line electrical testing. This includes strict automated testing for circuit continuity, short circuits, insulation resistance, and High-Potential (Hi-Pot) dielectric withstand testing to completely eliminate out-of-box component failures.

What are your Minimum Order Quantities (MOQs) for custom designs?

We maintain flexible volume structures to support your product lifecycle. We accommodate low-volume prototype builds (1–50 units) during your engineering validation phase before scaling up to high-volume contract manufacturing for global distribution.

Can you assist with custom overmolding design for specialized industrial connectors?

Absolutely. Frigate’s internal engineering team can collaborate with you to develop custom overmolded strain reliefs, unique outer grommets, or specialized connector housings. This ensures high mechanical strength and reliable IP-rated ingress protection tailored specifically to your enclosure envelope.

What customization options do you provide for cable jackets and terminations?

We offer comprehensive configuration options. You can specify jacket materials like oil-resistant TPE or low-smoke zero-halogen (LSZH) compounds, choose custom lengths and color-coding, and opt for tailored terminations including precision automated stripping, tinning, quick-disconnects, or custom-molded right-angle boots.

We'd love to Manufacture for you!

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Components Built for Critical Performance

Engineered Products for Critical Applications

Customised Power Cord Assembly

Product Description

Jacket Compound

Plug/Connector Types

Configuration

Termination Options

Flame Retardancy Rating

Operating Temperature Range

Ingress Protection (IP) Rating

Shielding Effectiveness

Certifications & Compliance

Testing Standards

Technical Advantages

Let's Get Started

Industry Applications

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

Customised Power Cord Assembly

Get Latest Price

Customised Power Cord Assembly

Get Latest Price