Control Panel Assemblies

Partnering with Tier-1 defense contractors, Frigate engineers ruggedized, mission-critical Control Panel Assemblies built to withstand extreme combat environments. Our MIL-SPEC compliant systems integrate advanced EMI/RFI shielding and fail-safe architectures to ensure absolute operational readiness on land, air, and sea.

Compliance Standards

MIL-STD-810H, MIL-STD-461G, MIL-DTL-55110, IPC-A-610 Class 3

Ingress Protection

IP66 / IP67 / IP68 dust-proof and water-immersion ratings

EMI/RFI Shielding

Conducting gaskets with nickel-graphite filled silicone and aluminum masking

Enclosure Material

Marine-grade Aluminum (6061-T6), Stainless Steel (316L), or armored steel

Operating Temperature

Extreme thermal range from -55°C to +125°C

Order Type

Quantity Range

Lead Time*

First Article Inspection (FAI) / Sample

1 – 5 Units

6 – 8 Weeks

Low-Rate Initial Production (LRIP)

6 – 50 Units

10 – 14 Weeks

Full-Rate Production (FRP)

51 – 250+ Units

16 – 22 Weeks

Urgent Operational Requirement (UOR)

Case-by-case basis

Expedited (TBD upon review)

*These ranges are indicative. Actual schedules depend on component allocation, MIL-SPEC material availability, and custom environmental stress screening (ESS) durations.

Product Description

Frigate’s defense-grade control panel assemblies serve as the central nervous system for tactical hardware, managing complex power distribution and signal processing with zero-latency execution. Every system undergoes rigorous environmental stress screening (ESS) to guarantee flawless interoperability and long-term durability in active combat theaters.

Vibration & Shock Resistance

Certified to MIL-STD-810H for high-impact ballistic shock and cross-country vibration

Surface Coating & Finish

Chemical Agent Resistant Coating (CARC) per MIL-DTL-64159, Anodizing per MIL-A-8625

Wiring & Cabling

Tefzel/PTFE insulated wire, low-smoke zero-halogen (LSZH), braided shielding

Connector Integration

Circular MIL-DTL-38999 Series III series with backshells and strain reliefs

PCB Assembly

Rigid-flex multilayer boards with conformal coating (Parylene/Polyurethane)

Power Input Adaptability

Dual-channel redundant DC (28V per MIL-STD-1275E) and AC (115V/400Hz per MIL-STD-704F)

Thermal Management

Solid-state thermoelectric cooling (TECA) and heat-pipe dissipation without moving parts

Component Screening

100% visual, X-ray (AOI/AXI), and automated electrical testing of all active components

MTBF (Mean Time Between Failures)

>150,000 hours calculated under Ground Mobile/Airborne Uninhibited conditions

Hardware-level cryptographic zeroization switches and physical anti-intrusion loops

Technical Advantages

By utilizing automated manufacturing pipelines and rigorous quality management systems, Frigate achieves tight-tolerance precision while eliminating latent design risks during early prototype evaluation. Our comprehensive design-for-manufacturability (DFM) assessment optimizes layout topology, shrinking the footprint of the enclosure without sacrificing thermal efficiency or structural rigidity.

Let's Get Started

Need reliable Enclosure for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Naval Combat Systems

Optimized for warships and submarines, these panels manage weapon deployment systems and radar units. Features marine-grade corrosion-proof enclosures that resist high-salinity air.

Tactical Ground Vehicles

Built to endure severe cross-country vibration within armored personnel carriers and main battle tanks. Features shock-isolated mounting and ruggedized user interfaces.

Aerospace & Avionics

Deployed in military transport aircraft, UAV ground stations, and helicopters. Lightweight aluminum enclosures feature dual-loop thermal management for high-altitude use.

Missile Defense Infrastructures

Manages critical command, control, and firing sequences for surface-to-air battery launch stations. Engineered for near-zero latency and high EMI isolation.

Secure Communications Hubs

Integrates heavy RFI filtering to protect sensitive tactical data routing and encrypted radio signal arrays from active electronic warfare interception.

Mobile Field Radar Arrays

Powers mobile early-warning tracking and threat detection systems in remote deployments. Built for rapid transport and immediate boot-up in severe climates.

Frigate Approved Quality Management System

At Frigate, quality is built into every stage of manufacturing. Our approved Quality Management System ensures that every material component.

Incoming Material Checking

Before production begins, all incoming materials are checked against specifications, drawings, and supplier documents.

In-Process Inspection

Quality is monitored during manufacturing to prevent defects and maintain process consistency.

Final Dimensional Checking

Finished parts are inspected before dispatch to confirm compliance with customer drawings and tolerances.

Packaging Control

Finished components are packed safely to prevent damage during handling and transportation.

Incoming Material Checking

In-Process Inspection

Final Dimensional Checking

Packaging Control

Quality Document

To help buyers evaluate our quality systems, we provide sample documents that reflect our inspection and reporting standards.

How We Delivered

Complex geometries engineered solutions that move businesses forward.

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Defence-Grade Cable Supply

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Having Doubts? Our FAQ

How does Frigate guarantee component traceability for defense-sector projects?

We maintain full traceability back to the original OCM/authorized distributor for every component. We enforce strict AS6081-compliant counterfeit mitigation protocols, providing full Material Test Reports (MTRs) and Certificates of Conformance (CoC) upon request.

Can you manufacture control panels to meet specific ITAR or national security mandates?

Yes, Frigate is structured to support sensitive defense supply chains. We implement strict internal data isolation protocols and access privileges to protect all proprietary engineering designs and sensitive military project documentation.

What environmental testing capabilities do you apply to defense assemblies?

Every control panel undergoes rigorous testing protocols, including automated optical inspection (AOI), in-circuit testing (ICT), and functional testing. For defense variants, we coordinate environmental stress screening (ESS) covering thermal cycling, burn-in, and vibration isolation.

What specific quality control documentation does Frigate deliver with each defense order?

We provide a comprehensive documentation packet tailored to defense requirements. This includes Certificates of Conformance (CoC), full material test reports (MTRs), first article inspection (FAI) reports per AS9102, IPC Class 3 inspection sheets, and detailed continuity and dielectric testing logs.

Do you support custom enclosure design-for-manufacturability (DFM) for space-constrained layouts?

Absolutely. Our engineering team conducts thorough DFM reviews to optimize layout density, structural weight distribution, and thermal profiles. We ensure the final enclosure complies with MIL-STD clearances while maximizing structural integrity under high-impact shock.

We'd love to Manufacture for you!

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Components Built for Critical Performance

Engineered Products for Critical Applications

Control Panel Assemblies

Order Type

Quantity Range

Lead Time*

Product Description

Vibration & Shock Resistance

Surface Coating & Finish

Wiring & Cabling

Connector Integration

PCB Assembly

Power Input Adaptability

Thermal Management

Component Screening

MTBF (Mean Time Between Failures)

>150,000 hours calculated under Ground Mobile/Airborne Uninhibited conditions

Technical Advantages

Let's Get Started

Industry Applications

Frigate Approved Quality Management System

Quality Document

How We Delivered

Having Doubts? Our FAQ

We'd love to Manufacture for you!

LOCATIONS

Registered Office

Operations Office

Other Locations

GENERAL ENQUIRIES

LOCATIONS

Registered Office

Other Locations

GENERAL ENQUIRIES

Get Your Quote Now

Control Panel Assemblies

Get Latest Price

Control Panel Assemblies

Get Latest Price