Turning Machining Capability Into Production-Ready Results

Frigate successfully executed an MS machining sample order with strict quality and delivery adherence. 

Category

CNC Machining (Milling & Grinding)

Industry

Industrial Components

Core Capabilities

Tight-Tolerance Machining, Milling & Grinding, CMM Inspection, Surface Finishing (Zinc Coating)

Country

India

Order Value
75124
Order Value Executed
tolerance - icon
±0.05 mm
Tolerance Achieved
Geometric Precision
0.02 mm
Geometric Accuracy (Bore & Parallelism)
Precision Coating Control
12–15 µm
Zinc Coating Thickness

Customer Key Challenges

Delivering tight-tolerance machined MS components required addressing multiple process, quality, and delivery-driven challenges across the production cycle. 

Tolerance & Quality Control

Maintaining strict geometric tolerances including ±0.05mm equality, 0.02mm perpendicularity, and bore accuracy of 0.02mm required controlled machining, in-process checks, and final validation through CMM inspection. 

Multi-Stage Process Coordination

Managing sequential operations—raw material procurement, cutting, rough milling, grinding, and final milling—required precise process planning to ensure dimensional consistency and avoid rework. 

1

Requirement Analysis

✔ Defined component requirements including ±0.05mm equality, 0.02mm perpendicularity, parallelism, and bore accuracy. 

✔ Finalized drawings, material (MS), and order scope based on sample requirements. 

 

2

Process Planning

✔ Planned the complete machining sequence including raw material procurement, cutting, rough milling, grinding, and final milling. 

✔ Established process flow to maintain dimensional control across each stage. 

 

3

Manufacturing & Quality Assurance

✔ Executed machining operations including roughing, grinding, and finishing to achieve required tolerances and bore accuracy. 

✔ Performed final inspection using CMM and ensured surface finishing with zinc colorless coating (12–15 microns). 

 

4

Delivery & Completion

✔ Conducted post-processing checks, packing inspection, and ensured readiness for dispatch. 

✔ Completed the sample order with on-time delivery and consistent quality output. 

Execution Process

We followed a structured machining workflow covering material preparation, multi-stage machining, inspection, and finishing to ensure dimensional accuracy and timely delivery of the sample order. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Other Locations

GENERAL ENQUIRIES

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