Get Quote
  • Precision Execution

Scaling D2C Consumer Products Through Precision Manufacturing

Frigate partnered with a Bangalore-based D2C consumer goods brand to localize manufacturing of a stainless-steel container assembly. The project included design optimization, tooling development, and production to ensure leak-proof performance. 

  • Engineered for usability with optimized container depth and flange height to ensure leak-proof sealing and smooth opening/closing
  • Executed complete manufacturing lifecycle including design, tooling, cutting, beading, blasting, post-processing, assembly, inspection, and packing
  • Integrated multi-material components such as SS304, ABS plastic, food-grade silicone, zinc-coated MS rivets, and SS screws
Get Quote Now
Schedule an Appointment

Category

Consumer Product Manufacturing

Industry

Consumer Goods (D2C Products)

Core Capabilities

Design for Manufacturability (DFM), Stainless Steel Fabrication, Multi-Material Assembly, Post-Processing & Quality Inspection

Country

India

Bento box
50000+
Annual Production
Precision Achieved
±0.01 mm
Precision Tolerance
material-icon2
5+ Materials
Material Integration
First-Pass Yield
99%
Quality Yield
  • Consumer Product Manufacturing

Customer Key Challenges

Producing consumer-grade stainless steel container assemblies required solving design and manufacturing challenges to ensure leak-proof performance and reliable supply. 

Leak-Proof Functional Performance

Ensuring leak-proof sealing and smooth opening/closing required careful control of container depth, flange height, and assembly tolerances across multiple materials including SS304, ABS, and silicone. 

Delivery Reliability for D2C Inventory

The customer depended on weekly deliveries to maintain inventory for preorder sales. Any production delays could lead to order cancellations, longer lead times, and potential impact on brand credibility. 

1

Requirement Analysis

✔ Defined product requirements focusing on leak-proof functionality, usability, and durability for consumer applications. 

✔ Prepared design specifications and material plans using SS304, ABS plastic, food-grade silicone, MS rivets, and SS screws. 

 

2

Design & Engineering

✔ Applied Design for Manufacturability (DFM) to optimize container depth, flange height, and assembly structure for leak-proof sealing and smooth opening/closing. 

✔ Developed tooling, drawings, and prototypes to validate manufacturability and ensure compatibility across multiple materials. 

 

3

Manufacturing & Quality Assurance

✔ Executed production through cutting, beading, blasting, post-processing, assembly, and inspection to achieve consistent product quality. 

✔ Performed visual inspections and compliance checks aligned with BIS and SEDEX standards to maintain reliability and consumer safety. 

 

4

Delivery & Production Support

✔ Packaged and delivered units through weekly dispatch cycles to support the customer’s preorder-based inventory model. 

✔ Addressed post-processing inconsistencies with corrective actions to maintain product quality and delivery timelines. 

  • Execution Process

Execution Process

We followed a structured manufacturing workflow to ensure product functionality, leak-proof performance, and reliable weekly deliveries for the consumer product assembly. 

Get Quote
  • Trusted Partnerships

Some of Our Clients

Chosen by industry leaders as a trusted partner for production-grade solutions at scale.

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

  • Bhilai
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

Linkedin Facebook Instagram Youtube X-twitter
Get Quote
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files
  • Let's Connect

LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Other Locations

  • Bangalore
  • Chennai
  • India
  • Germany
Become a Frigatian
Become a Supplier

GENERAL ENQUIRIES

  • +91 96778 64606
  • manufacture@frigate.ai
Linkedin Facebook Instagram Youtube X-twitter

Get Your Quote Now

New Get Quote form

Loading....