From Sample Order to Production Excellence

Frigate successfully executed a precision sample order for aerospace and industrial components, delivering high-quality machined and sheet metal parts from our facility to Tel Aviv, Israel, meeting stringent dimensional and finishing requirements. 

Category

Machining & Sheet Metal Manufacturing

Industry

Industrial Components & General Engineering

Core Capabilities

Tight-Tolerance Machining, Laser Cutting, Bending, Multi-Material Processing, Surface Finishing & Quality Inspection

Country

Israel

Order Value
$2.7K+
Order Value Delivered
Precision and Accuracy
±0.02 mm
Bore Accuracy Achieved
process
5+
Manufacturing Processes Integrated
Anodized achived
RAL7016, RAL7012 and Black
Anodizing Achieved

Customer Key Challenges

Delivering a first-time sample order across multiple materials and processes required strong coordination across design, sourcing, and production stages while meeting tight dimensional and finishing requirements. 

Tight Tolerance & Quality Control

Ensuring bore tolerances within ±0.02 mm across different materials required rigorous machining control and final inspection to meet functional requirements. 

Multi-Process Coordination

Managing machining, laser cutting, bending, and finishing in a single workflow demanded seamless process integration and strict quality checks at every stage. 

1

Requirement Analysis

✔ Defined technical specifications including ±0.02 mm bore tolerance and surface finish requirements. 

✔ Finalized drawings, QAP, and material selection (AL6061, SS303, SS304, Brass, ST37) aligned with functional needs. 

2

Design & Engineering

✔ Optimized component designs for manufacturability across machining and sheet metal processes. 

✔ Aligned process planning for laser cutting, bending, and machining to ensure dimensional accuracy and process efficiency. 

3

Manufacturing & Quality Assurance

✔ Executed machining, laser cutting, bending, and post-processing with strict process control. 

✔ Conducted final inspections to ensure tolerance adherence and validated anodized finishes in RAL7016, RAL7012, and Black. 

4

Delivery & Support

✔ Completed production and delivered the sample order on time to Israel. 

✔ Ensured proper packing, documentation, and readiness for future production scale-up. 

Execution Process

We followed a structured execution process to ensure tight tolerance control, multi-process coordination, and on-time delivery for a first-time sample order across diverse materials. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Other Locations

GENERAL ENQUIRIES

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