Frigate successfully completed a prototype machining order for a custom AL6061 component, delivering high-quality parts with strict tolerance control and on-time execution for a customer in the U.S.
CNC Machining
Industrial Manufacturing
Tight-Tolerance Machining, End-to-End Process Execution, Quality Inspection & Fitment Validation
India
Delivering machined prototype required tight tolerance control, coordinated process execution, and ensuring fitment accuracy within limited timelines.
Achieving ±0.01mm tolerance in AL6061 machining demanded careful process planning, tooling control, and consistent inspection to meet dimensional requirements.
Ensuring successful fitment with final inspection validation while meeting committed delivery timelines was essential for a first-time prototype order.
✔ Defined technical specifications including ±0.01mm tolerance and material selection (AL6061).
✔ Completed drawing finalization and prepared QAP aligned with prototype requirements.
✔ Reviewed part geometry for machinability and optimized process planning.
✔ Aligned tooling strategy and machining approach to meet tight tolerance requirements.
✔ Performed precision machining of AL6061 components maintaining ±0.01mm tolerance.
✔ Conducted final inspection and fitment checks to validate dimensional accuracy and functionality.
✔ Completed packaging and dispatched the prototype within committed timelines.
✔ Ensured readiness for future production with validated fitment and inspection outcomes.
We followed a structured execution process to ensure accurate machining, controlled tolerances, and on-time delivery for the prototype component.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
