- Structural Precision
Aluminum Extrusions
Aluminum extrusions allow for highly customized profiles tailored to your specific needs. Whether your designs require intricate shapes or unique sizes, we can produce parts that fit perfectly in your applications. The flexibility of aluminum extrusion allows for complex geometries without compromising the integrity of the material, making it ideal for specialized components.
Our Clients
Trusted by Engineers and Purchasing Leaders
- Versatile Offerings
Our Aluminum Extrusions Products
Explore our range of high-quality Aluminum Extrusions today.
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
We export to 10+ countries
Frigate’s Global Presence
Frigate takes pride in facilitating “Make in India for the globe“. As our global network of Frigaters provides virtually limitless capacity, and through our IoT enabled platform your parts go directly into production. By digitally and technologically enabling “the silent pillars of the economy” MSME and SME manufacturing industries, we are able to tap the huge potential for manufacturing to bring the best results for our clients.
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
Industry Applications
Aluminum extrusions are used in aircraft structures like fuselage frames and wings, offering high strength-to-weight ratios and corrosion resistance for lightweight, durable components.
Aluminum extrusions are applied in chassis, bumpers, and heat exchangers, providing lightweight, strong components that reduce vehicle weight while maintaining durability and performance.
Aluminum extrusions are used in window frames, doors, and curtain walls, offering strength, corrosion resistance, and low-maintenance solutions for both commercial and residential buildings.
Aluminum extrusions create heat sinks and enclosures, providing efficient heat dissipation and lightweight, durable structures for various electronic devices.
In rail transportation, aluminum extrusions are used for carriages and rail bodies, reducing weight to improve fuel efficiency while offering strength and durability in harsh conditions.
Aluminum extrusions are used in solar panel frames and mounting systems, offering strength, lightweight properties, and resistance to environmental stressors like wind and snow.
- Complex Capability
Unlocking the Full Potential of Custom Aluminum Extrusions
Frigate addresses the challenges of intricate designs by offering a high degree of flexibility in aluminum extrusion capabilities.
- Wall thickness ranges from 0.5mm to 15mm with ±0.05mm tolerance, meeting both lightweight and structural strength requirements.
- Complex profiles are formed using CNC-machined dies and 4-axis extrusion presses, achieving complexity index ratings above 8.0.
- Profiles comply with AS9100 and IATF 16949 standards, with dimensional tolerances as tight as ±0.1mm for critical aerospace and automotive parts.
- Billet heating up to 520°C and extrusion speeds up to 25 m/min reduce cycle times by up to 20% for custom profiles.
- Capable of producing cross sections with ±0.2mm tolerance and corner radii below 0.3mm, even on asymmetric or multi-void geometries.
Frigate uses precision-machined dies with tolerance controls as tight as ±0.05mm. Real-time monitoring during extrusion checks for profile deformation and adjusts speed and pressure accordingly. Asymmetric profiles are supported with specialized cooling and tension systems to maintain straightness. This allows consistent output even on sections with unbalanced wall distributions.
Frigate uses nitrided tool steel dies with high surface hardness to minimize wear-induced lines. Billet preheating is carefully controlled within ±5°C to maintain uniform metal flow. For high-visibility applications, Frigate employs post-extrusion surface treatment like precision brushing or anodizing. This reduces surface roughness and improves finish consistency.
Frigate maintains die and billet temperature differential within ±10°C to prevent thermal warping. Long profiles are supported using synchronized pullers and temperature-controlled runout tables. This minimizes twist and bowing, especially in profiles over 6 meters. Cooling is done uniformly to control microstructural distortion.
Yes, Frigate uses finite element simulation to optimize die flow for mixed wall thickness profiles. Thin sections down to 0.8mm and thick areas up to 15mm can be produced in a single pass. Metal flow is balanced to avoid back-end defects and hot tears. This enables structural and cosmetic sections in a single extrusion.
Frigate uses multi-port dies and tailored porthole bridge designs to balance internal pressure during extrusion. Precision quenching and dual-axis straightening maintain linearity within 1mm over 5-meter profiles. Internal webs are reinforced by varying wall thickness to resist collapse. This process ensures void symmetry and dimensional integrity.
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- Texas, USA
