Casting Services
Frigate offers a comprehensive suite of B2BÂ casting services, providing high-quality, near-net-shape components for your demanding projects. Our technical expertise ensures optimal part performance and cost-effective production.
What We Do
Our Casting Offerings
Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Multi-Disciplinary Casting Expertise
Precision Engineered for Performance
We leverage a deep understanding of material properties, solidification mechanics, and mold design principles to optimize casting processes for your specific requirements.
Advanced Simulation & Modeling plays a crucial role in our casting solutions. We simulate casting processes to predict potential solidification defects and optimize gating systems for exceptional directional solidification and microstructure control.
Our Business Verticals
Automotive
Aerospace
Marine
Railway
Construction and Infrastructure
Energy and Power Generation
Industrial Machinery
Defense and Military Equipment
Technical Advantages of Frigate
We offer a wide range of casting techniques to suit your specific project requirements. These include sand casting, investment casting, die casting, and lost-foam casting, each with its own advantages for part complexity, dimensional accuracy, and material suitability.
Our team of experts will guide you in selecting the most appropriate process for your application.
We utilize state-of-the-art molding technologies, including 3D printing for mold creation, to ensure exceptional dimensional accuracy and repeatability in your castings.
Our team possesses in-depth knowledge of various casting materials, including ferrous and non-ferrous alloys. We can recommend the optimal material based on your project's specific strength, weight, corrosion resistance, and other performance requirements.
Advanced Finishes for Premium Performance
When you require high-performance or distinctive aesthetics, Frigate delivers with our advanced finishes,
It provides corrosion resistance with optional wear resistance for demanding applications.Â
Unlimited color choices for complete customization.Â
Enhance performance with nickel, chrome, and other options.
Improves paint adhesion and guards against corrosion, all while maintaining conductivity.Â
Smooth surfaces and eliminate sharp edges for a polished finish.Â
Why Choose Frigate for Custom Casting?
Frigate Engineering adheres to strict quality control procedures throughout the casting process. We employ advanced inspection techniques such as X-ray, ultrasonic testing, and dimensional analysis to ensure castings meet your specifications and industry standards.
Our in-house FEA capabilities allow us to analyze casting designs for potential stress points and optimize them for strength and performance. This minimizes the risk of casting defects and ensures parts can withstand intended loads and operating conditions.
We utilize CMMs, ultrasonic testing, and other non-destructive testing (NDT) methods to verify dimensional accuracy, material properties, and weld integrity. This guarantees parts meet your exact specifications and comply with industry standards.
Casting Materials
Our casting services offer a fusion of precision and creativity, molding metals into bespoke designs with finesse. Whether it’s iron’s resilience or bronze’s fluidity, we bring your visions to life with expert craftsmanship.
Cast Metal Materials
Aluminum alloys are the most widely used for cast parts. Aluminum casting suppliers benefit from the total recyclability of the material and its ease of use. Due to the comparatively higher melting point, aluminum casting may require a cold chamber casting process. Engineers use cast aluminum parts primarily for their great strength-to-weight ratios, dimensional stability, and diverse finishing options. Some of the other common characteristics of cast aluminum alloys are:
- Withstand high operating temperatures
- Corrosion Resistance
- Good stiffness
- High thermal and electrical conductivity
Engineers and designers can choose from various alloys for their aluminum casting parts. Frigate offers the most popular aluminum casting alloys, including:
- A360.0
- A380.0
- A383.0 (ADC12)
- A413.0
Zinc is the easiest to cast material among the casting metals and is typically used in hot chamber processes. Molten zinc has exceptional casting fluidity and a lower melting point. Its strength and stiffness allow it to produce parts with thinner walls and highly detailed features and maintain tight tolerances. The low melting point of casting zinc alloys means the casted parts cool off and solidify more quickly, which results in the fastest production rates of the casting materials. Zinc is an all-around well-performing material due to its balance of mechanical and physical characteristics, which include,
Impact strength
High hardness
Great stability
High-quality surface finish and easily plated
Low melting point
Frigate offers the most popular types of Zamak and ZA casting zinc alloys. More specifically, those alloys include,
Zamak 2 (ZA-2)
Zamak 3 (ZA-3)
Ferrous casting
Mold size(max): 1m X 1m
Weight Range: 1 KG ~ 30 KGS
Mold size(max): 1.5m X 1.5m
Weight Range: 30 KG ~ 150 KGS
Mold size(max): 3m X 3m
Weight Range: 100 KG ~ 1000 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.250 KG ~ 20 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.100 KG X 20 KGS
Frigate Approach
Frigate's Pressure & Gravity Casting Solutions
Frigate delivers unparalleled expertise across both Pressure and Gravity Casting processes. We excel in producing complex, high-quality parts for the automotive and transportation industries.
Our Pressure Casting capabilities encompass intricate components like two-wheeler crankcases, Vehicle Clutch Housings, and Vehicle Gear Box Housings.
Furthermore, our Gravity Casting mastery extends to crafting visually striking and functional parts such as Two Wheeler Alloy Wheels, Disc + ABS Brakes, and Two Wheeler Swing Arms. Frigate is your one-stop shop for exceptional casting solutions.Â
What Our Customers Say about Frigate
21%
Faster Manufacturing
Having Doubts? Our FAQ
Check all our Frequently Asked Question
Casting is a manufacturing process that involves pouring molten metal into a mold cavity and allowing it to solidify. Once cooled, the solidified metal takes the shape of the mold cavity, creating a cast part.
Casting offers several benefits, including:Â
- Ability to produce complex shapes and sizes.Â
- Cost-effectiveness for high-volume production.Â
- Material flexibility with various metals, plastics, and ceramics.Â
- Design freedom for intricate details.Â
- Strength and durability of cast components.Â
We offer a wide range of casting materials, including aluminum, zinc, and various alloys. Our team can help you choose the right material for your specific application.Â
Standard casting uses pre-existing molds to mass-produce identical parts. Custom casting involves designing and creating a unique mold to produce parts according to your requirements.
Custom casting offers several advantages, including:Â
- Production of parts with unique shapes and features.Â
- Optimization for better performance and efficiency.Â
- Reduced costs through design optimization.Â
Contact Frigate Manufacturing today! We'll talk about your project requirements and give you a competitive quote.
Manufacturing Capability/Capacity
Ferrous casting
Mold size(max): 1m X 1m
Weight Range: 1 KG ~ 30 KGS
Mold size(max): 1.5m X 1.5m
Weight Range: 30 KG ~ 150 KGS
Mold size(max): 3m X 3m
Weight Range: 100 KG ~ 1000 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.250 KG ~ 20 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.100 KG X 20 KGS
Non-ferrous casting
Capacity: 5000 MT/a
Range of weight: 100 gm to 20 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Forging
Capacity: 20,000 Tons per Annum
Range of weight: 300 KG to 1 Ton
Hammering: 5 Ton
Range of weight: 0.2 KG to 200 KGS
Hammering: 1600 Ton Hydraulic press
Ring size: 350 MM OD to 3000 MM OD
Range of weight: 15 KGS to 3200 KGS
Materials
Carbon Steel, Stainless Steel (AUSTENITE), Alloy Steel, Stainless Steel (MARTENSITE), etc.
Machining
1 to 1000 MM
1 to 1000 MM
1 to 1000 MM
Materials
Steel, Aluminum, Brass, Copper, Titanium, Nickel Alloys, Tungsten Carbide, etc.
Plastics
Materials
1250 X 1250 MM
Within 10 microns
Engineering Plastics, Polyethylene, Polypropylene, Polyvinyl chloride, Polyethylene terephthalate, Bioplastics, etc.
Rubber
Materials
Natural rubber, Styrene-Butadiene Rubber, Nitrile Butadiene Rubber, Silicone Rubber, Fluorocarbon Rubber, Recycled Rubber, etc.
Heavy Fabrication
24000 MT/a
Materials
CS / MS, Alloy steel, Stainless Steel, etc.
Sheet Metal Fabrication
0.8 to 25 mm
Materials
Mild Steel, Stainless Steel, Aluminum, Brass, Copper, etc.
We'd love to Manufacture for you!
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
