Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High-purity copper (Cu) or aluminum (Al) with optional alloying elements for durability.
3–10 microns (µm), customizable for enhanced corrosion resistance and conductivity.
0.5 mm to 10 mm, available in various sizes based on application requirements.
10 mm to 200 mm, with custom dimensions for specific designs.
Up to 58 MS/m for copper; up to 35 MS/m for aluminum.
Space is a premium in compact electrical systems like EVs or industrial control panels. Busbars are designed with precise punching and stamping techniques, allowing complex shapes and compact arrangements. They integrate seamlessly with your existing assemblies, replacing bulky cables with a lightweight yet highly efficient alternative.
Copper: 385 W/mK; Aluminum: 205 W/mK.
Up to 1,000 V AC/DC, depending on insulation and design.
Up to 1,000 A, subject to cross-sectional area and thermal management.
-40°C to +125°C; optional extended ranges available for high-performance systems.
Excellent with tin or nickel plating; optional anodized aluminum for harsh environments.
High tensile strength with resistance to bending, vibration, and thermal expansion.
Exceeds ASTM B571 standards for adhesion under mechanical and thermal stresses.
Smooth or matte finish; optional polishing for low-resistance connections.
Complex shapes, punched holes, slots, and coating types tailored to application.
Meets IEC, UL, RoHS, and ISO certifications based on application and region.
Overheating is a common concern in high-current applications. Busbars provide superior heat dissipation due to their large surface area and uniform material structure. By minimizing hotspots and enhancing thermal conductivity, these components reduce the risk of system failure and prolong the lifespan of your electrical infrastructure.
Complex cable installations can be time-consuming and error-prone, driving up costs. Stamped and punched busbars simplify assembly with their precision engineering. Pre-designed holes and slots ensure easy integration, reducing labor time and minimizing the risk of wiring errors while ensuring a clean and professional finish.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Critical components in large-scale battery systems for grid stabilization and backup power supply.
Current-carrying conductors in propulsion and auxiliary power systems for efficiency and reliability under dynamic conditions.
Corrosion-resistant power distribution in harsh environments for ships, oil rigs, and underwater installations.
High-integrity electrical connections in reactor control systems and auxiliary power units, ensuring safety and precision.
Efficient current pathways in power-intensive computing systems requiring low-resistance and high-thermal-dissipation designs.
Ruggedized electrical distribution in ground vehicles, aircraft, and naval platforms under extreme operational conditions.
Every electrical system has unique requirements. With stamped and punched busbars, you can access tailored designs that meet your specifications. Whether you need intricate shapes, specific material coatings, or high-tolerance designs, these components adapt to your demands, ensuring optimal performance in any application.
Frequent maintenance can disrupt operations and escalate costs. Busbars enhance system reliability with their robust construction and fewer connection points. They are highly resistant to mechanical wear, vibration, and environmental factors, making them an ideal choice for critical applications.
Check all our Frequently Asked Question
Stamped and punched busbars are designed with precise geometry to ensure uniform current flow. Their flat, wide surface area minimizes resistance compared to round wires. This uniformity reduces electrical losses and enhances conductivity, making them ideal for high-current applications where even minor resistance variations can impact performance.
The punched holes and slots in busbars increase surface area, which aids in dissipating heat more efficiently. This design feature also reduces material thickness in non-critical regions, allowing heat to escape faster while maintaining structural integrity. It’s a key advantage in systems prone to thermal stress.
Yes, busbars are inherently robust and resistant to vibrations. Unlike traditional cabling, which relies on multiple connections and insulation layers, stamped and punched busbars have fewer joints and are securely fastened. Their rigid construction and high mechanical strength prevent loosening or failure under continuous vibration.
Materials like tin-plated copper or anodized aluminum are commonly used in busbars to combat corrosion. Plating or surface treatments form a protective layer that resists oxidation and environmental damage. These treatments are especially critical in applications like marine or outdoor systems, where exposure to moisture and chemicals is frequent.
Busbars are tailored using advanced CAD modeling and precision machining techniques. Stamping allows complex shapes while punching enables the exact placement of holes and slots for mounting and connections. This customization ensures that the busbar meets the intended application’s specific dimensional, thermal, and electrical requirements.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!