Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
The explosion-welded interface maintains ≤0.2mV contact potential even after 3000 thermal cycles (-40°C to +120°C), while the silver-anodized finish provides dual protection against PID and UV degradation. These lugs are 35% lighter than full-copper alternatives, reducing structural loading on rooftop PV systems without compromising 1500V DC performance.
The silver-plated copper barrel delivers 100% IACS conductivity while the anodized aluminum tongue provides 60% weight savings. Explosion welding creates a 220MPa bond at the transition zone which strong enough to withstand 10G vibration in tracker systems.
Third-party testing verifies 0.5% annual resistance change through 10-year accelerated aging. The integrated EPDM collar blocks 99% of UV radiation, extending service life beyond standard lugs by 3x in outdoor exposure.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Withstands 1500V DC string voltages and 1200A combiner box currents, complying with NEC 690.11 arc-fault requirements.
Lightweight design (900g max) prevents roof stress while the compact barrel fits tight combiner box spaces.
Marine-grade anodization withstands constant humidity and water exposure, passing 3000-hour salt spray tests.
Flex-rated transition zone endures daily 200° panel rotations without fatigue.
Chemical-resistant coating prevents corrosion from fertilizers while maintaining UL 4703 compliance for direct burial.
Dual-certified (IEC 61215/TÜV 2PfG 2511) for desert heat (+80°C), alpine cold (-40°C), and coastal salinity.
Installers benefit from color-coded collars (orange=25mm², blue=50mm²) and torque-limited hardware (1.5-25Nm) that prevent over-tightening. Each lug ships with dual crimp guides for PV wire (hexagonal die) and aluminum cable (4-point solar crimper).
Project managers receive complete documentation packs including UL 486B reports, PID test data, and 1500V DC certification. Custom kits with pre-installed MC4 connectors are available for plug-and-play string connections.
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The copper-aluminum interface maintains stable conductivity through 3000+ thermal cycles (-40°C to +120°C), with independent testing showing <0.5% resistance change annually. The nickel-chromium barrier layer prevents intermetallic diffusion even in desert environments with 50°C daily swings. This outperforms mechanical joints by 8x in accelerated aging tests per IEC 61215.
The 25μm anodized aluminum tongue acts as a dielectric barrier, tested to <2% power loss after 1000 hours at -1000V bias per IEC 62804. Silver-plated copper contacts maintain <0.2mV potential difference, eliminating ionic migration risks. Optional insulation collars provide additional protection for systems exceeding 1500V.
Standard solar crimpers (Klauke, Weidmüller) with 4-point dies (25-80kN) work for aluminum sides, while hexagonal dies handle copper terminations. Color-coded lug markings (red=Cu, blue=Al) and included torque specs (1.5-25Nm) prevent installation errors. Training videos are accessible via QR codes on each lug.
Third-party labs validate 1500V DC withstand voltage (IEC 62852) and 20kA arc-fault interruption. Partial discharge tests confirm <5pC at 1.5Ur, with full reports included in certification packages. Our lugs exceed 1000-hour damp heat testing at 85% RH and 85°C.
Optional smart versions embed IoT current sensors (±1% accuracy) that transmit via Bluetooth to SCADA systems. The sensors withstand 10G vibration and 1500V isolation, with 5-year battery life. Data includes temperature, current flow, and connection resistance trends.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!