Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Engineered for extreme environments, these terminals maintain stable performance from -50°C to +125°C, with a 280MPa welded joint that withstands 1500+ hours of salt spray exposure. The tubular design provides 25% weight savings versus solid bimetallic bars while handling up to 2500A which making them ideal for utility, industrial, and renewable energy applications.
Traditional lap joints create current bottlenecks at copper-aluminum interfaces, but our tubular design ensures 360° uniform current distribution by eliminating edge concentration effects. The friction-welded interface achieves 99.8% density through precision-controlled rotational forging, creating a metallurgical bond that X-ray diffraction shows has finer grain structure than explosion-welded alternatives.
Field data from HVDC installations demonstrates consistent performance, with infrared scans showing ≤2°C temperature differential across the joint at 2000A continuous load. The tin-hard anodized finish forms a synergistic barrier system which the tin plating sacrifices itself slowly while the 30μm anodized layer provides permanent protection, reducing maintenance intervals from annual to decadal.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Handles 38kV transitions between copper busbars and aluminum overhead lines, with IEC 61439-1 certified partial discharge performance.
Survives 10G vibration in nacelle power chains while maintaining ≤0.1mΩ contact resistance through 20+ year service life.
Enables safe 2500A transitions in MCCs and capacitor banks, with UL 486A-B listed crimp configurations.
UV-resistant hard anodizing (3000 kWh/m² rating) prevents degradation in tracker systems and fixed-tilt arrays.
Withstands 50,000+ shock/vibration cycles (ISO 10816-3) in shovel and dragline electrical systems.
Meets EN 50152-1 requirements for 25kV AC systems, including -50°C cold start capability.
Installers benefit from intuitive color-coded alignment jigs that eliminate guesswork during crimping, cutting termination time by half compared to traditional methods. The tubular geometry’s inherent stiffness prevents deformation during hydraulic compression, ensuring repeatable results even in high-volume applications.
For project owners, the terminals’ 25-year design life translates to fewer replacements and lower lifecycle costs. Documentation packages include not only standard compliance certificates but also weld microstructure analysis and customized derating guides for unusual configurations.
Check all our Frequently Asked Question
The precision-controlled rotational forging in our welding process creates a metallurgical bond with 99.8% density, verified through X-ray tomography. This produces a finer grain structure than explosion welding, which we’ve proven through ASTM E139 testing to withstand 5000 thermal cycles without micro-fractures. Field data from substation deployments shows our joints maintain ≤0.1mΩ resistance over 10+ years, outperforming conventional methods by 30%.
By eliminating transition plates and additional hardware, our bimetallic design reduces total installed cost by 40%. We achieve this through 25% material savings versus stacked solutions, plus labor efficiencies from the one-step crimping process. Maintenance costs drop further thanks to the 30μm hard anodizing that extends service intervals to 10+ years in coastal environments.
While we engineer each terminal to precise specifications, our modular design approach allows 85% of custom orders to ship within 10 working days. For critical path projects, we expedite production by allocating dedicated manufacturing cells that can deliver prototypes within 72 hours. All orders – whether standard or custom – include complete documentation packages with mill certs and test reports for immediate compliance verification.
The tubular design’s inherent stiffness dampens vibration 50% better than flat joints, as demonstrated in 10G testing per IEC 61400-1. We reinforce this with a proprietary nickel diffusion layer that prevents fatigue cracks at the weld interface. Our offshore wind customers report zero failures after 5+ years in 15Hz vibration conditions.
We maintain ASME NQA-1 compliant documentation packages that include weld procedure specifications and material traceability back to mill heats. For nuclear applications, we add supplementary neutron irradiation testing and helium leak detection reports. Our quality team can tailor submission packages to match your exact audit requirements within 48 hours.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!