Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or Brass for optimal conductivity and durability.
3-5 microns to provide a protective layer against corrosion.
1 mm to 10 mm, customizable based on power requirements and design.
10 mm to 100 mm, tailored to system voltage and current capacities.
55-65% IACS for efficient power transfer with minimal energy loss.
Powder-coating also enhances thermal resistance, crucial for preventing overheating in electrical systems. This ensures that the busbars can handle high-current loads without compromising the integrity of the components. The ability to withstand high temperatures adds another layer of safety and reliability to your electrical infrastructure.
Copper: 390 W/m·K, Aluminum: 205 W/m·K, ensuring optimal heat dissipation.
Up to 36 kV, suitable for high-voltage applications in industrial setups.
100-3000 A, with capacity variations based on bar dimensions.
-40°C to 200°C, ideal for diverse environmental conditions.
Highly resistant, ensures longevity in harsh, corrosive environments.
Tensile Strength: 210-280 MPa, designed for impact and vibration resistance.
≥ 5 N/mm² to guarantee the coating remains intact under stress.
Smooth, Matte, or Glossy for aesthetic appeal and functional requirements.
Tailored sizes, coating thickness, and material types for specific needs.
IEC 61238-1, RoHS, UL 94, ASTM B498 for industry-standard performance.
Corrosion is a significant threat to electrical systems exposed to moisture, salts, and chemicals. Powder coating delivers a non-porous, electrostatically applied finish that chemically bonds to the metal surface. This process enhances corrosion resistance, preventing harmful agents from penetrating and preserving the busbars’ integrity. In harsh environments, powder-coated busbars can last 10-15 years longer than uncoated alternatives.
Powder coatings can be engineered to minimize surface resistance while ensuring a protective layer. This balance enhances electrical conductivity by providing low-resistance paths for efficient energy flow. Special formulations of the coating prevent oxidation and maintain conductivity, ensuring that electrical connections perform reliably without energy loss.
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Enhances the reliability and lifespan of busbars in power grids, ensuring efficient, uninterrupted energy distribution.
Busbars in power generation plants are protected from thermal and mechanical stress, maintaining performance under peak loads.
Provides robust insulation and heat resistance for high-current busbars in fast-charging infrastructure.
Ensures optimal conductivity and protection from electromagnetic interference, supporting high-efficiency power systems in data centers.
Supports the integration of renewable energy and grid optimization, ensuring stable and reliable power distribution under varying loads.
Withstands extreme temperatures and mechanical stress, ensuring continuity in high-precision manufacturing and robotic applications.
Powder-coated busbars are designed to withstand elevated temperatures without degrading. The coatings can endure temperatures up to 200°C (392°F), offering thermal stability even under high-current loads. The high-temperature resistance prevents cracking, warping, and failure, ensuring long-term performance in systems subject to heat stress.
The powder-coating process creates a durable, impact-resistant surface that provides exceptional protection from mechanical damage. Whether in environments with frequent vibrations or exposure to physical stress, the coating’s hardness resists abrasion and prevents wear. This makes the busbars more robust and able to withstand harsh operational conditions without compromising functionality.
Check all our Frequently Asked Question
The powder coating applied to busbars enhances their ability to withstand high temperatures by creating a protective layer that maintains its integrity up to 200°C (392°F). The thermally stable coating prevents cracking, warping, or degradation under high-current loads. This ensures that the busbars maintain their performance and conductivity without risk of failure, even in high-heat environments.
The powder coating provides a robust, non-porous layer that protects busbars from galvanic and atmospheric corrosion. It prevents exposure to moisture, salt, and chemicals, which can cause oxidation or pitting on the metal surface. This level of protection is particularly important in coastal or industrial environments where exposure to corrosive agents is common.
Powder coating significantly increases the mechanical strength of busbars by providing a hard, durable finish that resists abrasions and impacts. The coating’s hardness allows the busbars to endure mechanical stress, such as vibrations or physical shock, without losing structural integrity. This makes them ideal for use in machinery or other environments subject to frequent movement.
Yes, certain formulations of powder coatings are designed with conductive properties that help mitigate electromagnetic interference (EMI). The coating acts as an insulator, preventing EMI from affecting the busbars or causing electrical disturbances in surrounding equipment. This protection is essential in systems that require stable and precise electrical performance, such as in sensitive electronic or telecommunications applications.
Powder coating extends the lifespan of busbars by providing a continuous barrier against physical damage, corrosion, and environmental factors. The coating’s resistance to oxidation and wear means that the busbars experience less degradation over time. As a result, the need for maintenance, replacement, or repairs is significantly reduced, leading to a longer service life than uncoated busbars vulnerable to environmental and mechanical stresses.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!