Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
The conductor is the central element for power transmission, and the choice of material significantly impacts the cable’s efficiency and performance. Copper is the most common conductor material due to its superior conductivity and mechanical strength. However, aluminum conductors are also used for cost-sensitive applications, as they provide a lighter-weight alternative with reasonable conductivity. The conductor’s size and material determine the cable’s current-carrying capacity (ampacity). Cables are designed with specific conductor cross-sectional areas to minimize losses while meeting the required current rating for each application.
LT Power Cables must withstand short-circuit conditions without catastrophic failure. This is achieved through conductors and insulation materials that can handle high thermal and mechanical stresses during fault conditions. The cables are designed to withstand short-circuit currents for a defined period, ensuring that the circuit protection devices (e.g., fuses or circuit breakers) can act before the cables are damaged. The short-circuit rating is a critical parameter in preventing cable degradation and ensuring the continuity of power in fault scenarios.
Given the risk of electrical fires, LT Power Cables are designed to minimize the propagation of flames in the event of a fault. Fire-resistant cables are manufactured with materials that limit fire spread and produce minimal smoke and toxic gases when exposed to fire. Flame-retardant coatings and compounds, such as halogen-free materials, are used in cable jackets and insulations to meet fire safety standards. Including such features ensures compliance with relevant fire safety codes (e.g., IEC 60332, UL 1581).
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used for low-voltage home wiring, powering electrical systems and appliances with consistent, safe power.
his system provides reliable power to lighting, HVAC, and other essential systems in office buildings and malls.
Supports machinery and equipment requiring stable low-voltage power for operations in factories and plants.
Power is transmitted from substations to local distribution networks with low voltage levels for further processing.
Facilitates power transmission from solar panels and wind turbines to storage systems or grid connections.
Underground conduits are installed for safe, reliable electricity transmission in urban and rural areas.
Cables must be able to dissipate the heat generated during operation, especially under high load conditions. The thermal conductivity of the insulation and conductor materials and the cable’s design directly impact the heat dissipation properties. Overheating can lead to insulation degradation and potential cable failure. To mitigate this, cables are designed with sufficient current-carrying capacity and thermal stability, ensuring that the temperature rise remains within safe limits under normal and fault conditions.
In environments with high electromagnetic interference (EMI) or radio-frequency interference (RFI), LT Power Cables may be shielded to prevent signal disruption and maintain power quality. Shielding is achieved by incorporating metallic layers (such as copper or aluminum foil) within the cable design, which helps to block external electromagnetic signals and prevent them from affecting the cable’s performance. This is particularly important in industries where precision equipment operates, or power transmission must meet stringent noise limits.
Check all our Frequently Asked Question
Frigate’s Low Tension Power Cables are designed with optimized conductor cross-sectional areas, reducing resistance and minimizing voltage drop even in long-distance industrial power transmission.
Frigate uses high-quality copper or aluminum conductors combined with durable XLPE or PVC insulation, offering resistance to environmental factors such as moisture, UV exposure, and chemical corrosion.
Frigate incorporates galvanized steel wire armoring to provide robust mechanical protection, ensuring the cables remain intact in high-stress environments, including underground installations and industrial machinery.
Frigate’s cables are engineered to operate in a wide temperature range, typically from -20°C to 90°C, using advanced insulation materials like XLPE to prevent breakdown under high thermal stresses.
Frigate designs cables with integrated shielding, such as copper or aluminum foil, to effectively block electromagnetic interference, ensuring stable power transmission and preventing signal disruptions in sensitive environments.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!