Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Unlike standard terminals, our friction-welded transition zone achieves 320MPa tensile strength which verified by third-party metallurgical analysis, while the hardcoat anodized aluminum (50μm) withstands 2000+ hours of salt spray. These terminals maintain ≤0.1mΩ contact resistance even after 3000 thermal cycles (-55°C to +130°C), making them ideal for mission-critical infrastructure.
The extended barrel design isn’t just longer, it’s smarter. Progressive crimping grooves (patent pending) create three distinct compression zones that adapt to conductor stranding without deformation.
Our proprietary hardcoat anodizing process forms a 50μm ceramic-like layer that achieves 1500V dielectric strength, preventing tracking in humid environments. The copper-aluminum interface undergoes microstructural optimization to prevent intermetallic formation even at 150°C emergency loads.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Survives 100+ years of turbine vibration with 6.5kg torque-resistant design and M36 threaded lugs.
Handles 3000A continuous current with only 5°C temperature rise at 40°C ambient, validated through IEC 62271-1 testing.
Meets EN 50341-1 vibration standards for catenary systems, with thread-locker pre-applied to prevent loosening under 10G dynamic loads.
CX-class corrosion protection withstands marine atmospheres, while the 400mm length accommodates multiple redundancy crimps for unmanned operation.
Withstands 50,000+ impact cycles (ISO 10816-3) in 24/7 loading operations.
Silver-plated interior ensures 100% IACS conductivity for fault currents up to 63kA/1s, with optional wireless temperature monitoring.
Every terminal begins as a custom solution, with our engineering team running FEA simulations to optimize length, diameter, and material grades for your specific current and environmental requirements. Prototypes are available within 5 working days, complete with full test validation reports.
Documentation packages contain all required compliance certificates (IEC 61238-1 Class AA, IEEE 837) and material test reports. For international projects, we provide additional local code compliance statements upon request, with physical copies included in every shipment.
Check all our Frequently Asked Question
The extended barrel ensures full conductor penetration, distributing mechanical stress evenly across three crimp zones to prevent pull-out failures. Independent testing shows this design reduces contact resistance by 40% at 3000A loads compared to conventional terminals. Our field data from hydroelectric plants confirms zero failures after 30 years in high-vibration environments.
While the initial investment is higher, the 50μm hardcoat anodizing eliminates recoating maintenance, saving 60% in lifecycle costs. We also offer volume discounts for utility-scale projects, with documented ROI cases showing payback within 18 months through reduced downtime. The terminals’ 100-year design life further enhances long-term value.
Our manufacturing process accommodates rush orders without compromising quality – standard configurations ship within 10 days, while custom lengths/diameters require 15 days. For critical infrastructure projects, we prioritize production to achieve 72-hour turnaround for emergency replacements, with all compliance documentation included.
The 320MPa tensile strength at the weld interface exceeds IEEE 693 seismic requirements, verified through dynamic testing at 0.5g acceleration. Unlike explosion welding, our process creates finer grain structures that resist crack propagation during earthquakes. Third-party reports validate performance after 100+ simulated seismic cycles.
Every terminal is laser-marked with a unique ID linking to mill certificates for both copper (EN 10204 3.2) and aluminum (EN 573-3) materials. Our quality system tracks each friction weld’s parameters (pressure, rotation speed, temperature) with 20-year archival records. For nuclear projects, we supplement these with neutron irradiation test reports and ASME NQA-1 compliant documentation packages.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!