Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Weak connections can disrupt processes and increase costs. We design these lugs with extended barrels to provide steady terminations, supporting your need for reliable power and operational control.
Power delivery needs lugs that maximize strength and handle stress effectively. Our Long-Barrel Copper Lugs offer tensile strength from 800 N to 4000 N and operate from -55°C to 150°C, ensuring effective performance to meet your requirements.
Loose joints can lead to system failures and downtime. These lugs feature barrel lengths from 20 mm to 60 mm and corrosion-resistant options, maintaining stability to support your operational needs.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Secures cables for motors, ensuring consistent power for production lines.
Connects wiring for generators, providing steady current for energy output.
Links circuits for controls, delivering consistent flow for system safety.
Joins cables for batteries, ensuring steady power for energy management.
Fastens wiring for drills, providing consistent strength for harsh conditions.
Ties into busbars, delivering steady connections for load stability.
Operational setups excel with lugs that reduce risks and secure power for your needs. Our Long-Barrel Copper Lugs support conductor sizes from 2.5 mm² to 400 mm² and handle voltages up to 35 kV, enabling effective fit and sustained functionality in your systems.
Strong connections enhance your ability to maintain uptime without added complexity. High durability in Long-Barrel Copper lugs supports your cost-saving goals, ensuring long-term performance in multiple applications.
Check all our Frequently Asked Question
The extended barrel, ranging from 20 mm to 60 mm, provides more crimping surface for a tighter grip on conductors. This increases tensile strength up to 4000 N, reducing the chance of loosening under vibration or load. As a result, your systems get more reliable power delivery.
These lugs handle conductor sizes from 2.5 mm² to 400 mm², ideal for bigger wires in heavy-duty applications. Their design supports stranded or solid copper conductors, ensuring a secure fit without strain. Thus, they work well for high-power equipment like motors or generators.
They manage currents from 50 A to 1200 A, keeping performance steady even at peak loads. Plus, the high-conductivity copper maintains efficiency, minimizing heat buildup during operation. So, you avoid power drops in demanding manufacturing lines.
With an IP54 rating, they resist moisture and oxidation in controlled outdoor settings. However, their bare copper or tin-plated options add flexibility for harsher conditions if needed. This means they stay functional where standard lugs might wear out.
Short-barrel lugs may cost less, but they offer weaker holds for larger wires or high-stress uses. In contrast, the longer barrel boosts stability and durability, cutting risks of failure over time. Therefore, you save on repairs and replacements in the long run.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!