Forged Heat Sinks

Pushing high-power electronics to their limits often exposes weaknesses in cooling that can’t handle the heat or stress over time. Our Forged Heat Sinks, made from aluminum or copper, bring rugged strength and superior heat control to keep your systems thriving under pressure. 

Base Material

Aluminum (e.g., 6061) or copper; specific alloys customizable upon request

Thermal Resistance

0.2°C/W to 1.5°C/W, offering high-efficiency heat transfer due to forged density

Heat Dissipation Capacity

50 W to 1500 W, suitable for high-power electronics and robust thermal loads

Dimensions

Width: 50 mm to 300 mm; Height: 25 mm to 150 mm; Depth: 50 mm to 250 mm (customizable to fit specific designs)

Weight

0.3 kg to 7 kg, reflecting forged material density for superior strength and cooling

Product Description

Fragile cooling or short-lived parts can lead to failures that halt production or damage your reputation. Our forged heat sinks stand firm with a dense build, offering lasting performance for applications that demand both power and resilience. 

Fin Design

Forged fins (straight or curved); fin pitch: 2 mm to 5 mm for effective heat dissipation

Mounting Type

Screw-mount or clamp-on; designed for secure attachment in high-stress environments

Cooling Method

Passive (air-cooled) or active (fan-assisted), depending on system requirements

Operating Temperature Range

-40°C to 140°C, with maximum allowable base temperature rise of 60°C above ambient

Airflow Compatibility

Supports 10 CFM to 180 CFM, effective with natural or forced airflow in demanding setups

Surface Finish

Anodized (aluminum) or nickel-plated (copper) for corrosion resistance and heat radiation

Noise Contribution

Silent (passive) or <38 dB (active cooling), minimal acoustic impact

Durability

Rated for 60,000+ hours of operation under high thermal and mechanical stress

Environmental Resistance

Resistant to dust (IP55) and humidity (up to 95% RH non-condensing); vibration per IEC 60068-2-6

Standards Compliance

Meets RoHS and UL 94V-0 standards for environmental and flame-retardant safety

Thermal Interface Compatibility

Pre-applied thermal paste or compatibility with high-performance TIMs (e.g., graphite-based)

Technical Advantages

Our forged heat sinks tackle heat loads from 50 W to 1500 W, delivering robust cooling for demanding electronics. Operating from -40°C to 140°C, they maintain stability across intense thermal shifts, cutting the risk of component strain. 

Anodized (aluminum) or nickel-plated (copper) finishes resist dust (IP55) and humidity (up to 95% RH). That toughness ensures your systems hold up, reducing repair needs in high-stress environments. 

Let's Get Started

Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Motor Drives

Cools industrial motor controls, enduring heat and vibration in factory lines. 

Power Inverters

Manages heat in renewable energy converters, supporting heavy electrical loads. 

Heavy Equipment

Dissipates heat from hydraulic system electronics, built for tough outdoor use. 

Telecom Amplifiers

Keeps signal boosters cool, handling high power in remote stations. 

EV Powertrains

Protects battery management systems, resisting thermal stress on the move. 

Railway Electronics

Handles heat in train control units, staying strong under constant operation. 

Built for Lasting Power

Your applications need cooling that matches their strength and longevity. Our forged heat sinks, weighing 0.3 kg to 7 kg, use screw-mount or clamp-on options to anchor securely in your designs. 

Thermal overload shouldn’t cut short your product’s life. With a thermal resistance of 0.2°C/W to 1.5°C/W and 60,000+ hour durability, our heat sinks keep your systems powered and compliant with RoHS standards. 

Forged Heat Sinks

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do forged heat sinks withstand the stress of our high-power systems?

Our forged heat sinks, made from dense aluminum or copper, manage heat loads from 50 W to 1500 W with a thermal resistance of 0.2°C/W to 1.5°C/W. That strength ensures sourcing teams get cooling that endures intense thermal and mechanical demands without cracking or failing. 

What makes your forged heat sinks a strong choice for long-term use?

Forged heat sinks are rated for 60,000+ hours, built to resist wear with anodized or nickel-plated finishes against dust (IP55) and humidity (up to 95% RH). Their durability cuts replacement costs, giving procurement heads a dependable option for lasting product performance. 

How do your heat sinks support our heavy-duty applications?

Our forged heat sinks operate from -40°C to 140°C, delivering robust cooling for heavy loads in industrial or automotive setups. That capability keeps purchasing managers confident in systems that run hard without overheating or breaking down. 

What material options do forged heat sinks offer for our specific needs?

We provide aluminum (e.g., 6061) or copper, with customizable alloys to match thermal or strength requirements. Such flexibility lets sourcing teams pick the best fit, ensuring optimal heat control for their unique designs. 

How do your forged heat sinks improve our product reliability under pressure?

Weighing 0.3 kg to 7 kg, our forged heat sinks use screw-mount or clamp-on options for secure, vibration-resistant installation. That rugged build enhances reliability, helping procurement teams deliver products that hold up in tough conditions. 

Check Out Our Blogs

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

Click or drag files to this area to upload. You can upload up to 10 files.
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

Forged Heat Sinks

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price