Assembly Services
Frigate delivers precision assembly with exacting tolerances, ensuring robust integration and durability of complex components. Advanced fixturing and strict quality controls guarantee high-performance outcomes.
What We Do
Our Assembly Offerings
Partner with Frigate Engineering and unlock new technical expertise for your Assembly projects.
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Comprehensive Assembly Solutions for Multi-Process Components
Frigate offers integrated assembly services for projects of all sizes. Our skilled network of manufacturing experts can produce and assemble your designs within a single service, including parts made from various processes, materials, and finishes.
Customers can provide their parts and COTS hardware, or we can source these components for streamlined inventory control. Our assembly solutions cover permanent and temporary builds for mechanical, electro-mechanical, cable-and-harness, and custom-specified assemblies, with options for secondary operations to meet technical requirements.

Complex Coordination Across Multiple Suppliers
Frigate consolidates manufacturing and assembly services, reducing the need for multiple suppliers and simplifying project management.
Clear communication channels ensure all stakeholders are aligned, minimizing misunderstandings and enhancing collaboration.
Rapid prototyping enables early testing of assembly designs. Frigate uses 3D printing and other prototyping technologies. This approach validates designs before full-scale production.

Ensuring Quality and Tolerance Compliance
Frigate employs strict quality control measures to ensure all components meet predefined specifications throughout the assembly process.
Utilizing state-of-the-art inspection methods helps verify tolerances and ensures all parts function as intended within the assembly.
Regular assessments and feedback loops are implemented to identify areas for improvement, enhancing overall quality and reliability.

Streamlining Inventory and Part Sourcing
Frigate provides integrated inventory solutions that reduce complexity and streamline tracking of components throughout the project lifecycle.
Offering options for sourcing commercial-off-the-shelf (COTS) components allows for a more adaptable approach to meeting project requirements.
Coordinating logistics and delivery schedules ensures that all parts arrive on time, minimizing delays and enhancing project timelines.

Optimizing Performance in Complex Assembly Projects
Complex assembly requirements often necessitate specialized skills and advanced equipment. Intricate assemblies demand expertise in specific areas like electronics or mechanical systems. Frigate addresses this by employing skilled technicians trained in diverse assembly methods. They ensure precision and reliability throughout the process.
Specialized machinery can complicate workflows. Frigate optimizes workflow by implementing streamlined assembly techniques. Ongoing training reduces labor costs and enhances overall efficiency. This approach effectively manages the complexities associated with assembly projects.

What Our Customers Say about Frigate

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Having Doubts? Our FAQ
Check all our Frequently Asked Question
Frigate employs advanced techniques such as tolerance stacking analysis and CAD modeling. These methods help identify potential fit issues early in the design phase. By analyzing each component's tolerances, Frigate ensures that the final assembly meets strict precision standards.
Frigate conducts thorough compatibility testing for all materials used in assembly. This includes evaluating factors such as thermal expansion and corrosion resistance. Ensuring that materials work well together prevents galvanic corrosion and enhances the assembly's longevity.
Frigate utilizes an integrated inventory management system to track parts and materials. This system provides real-time visibility into stock levels and order statuses. By optimizing inventory management, Frigate minimizes delays and ensures that all necessary components are available when needed.
Frigate uses a modular assembly approach for complex designs. This method breaks down assemblies into smaller, manageable units. Each unit can be tested and verified individually before final assembly, reducing the risk of errors and improving overall efficiency.
Frigate offers continuous training programs focused on the latest assembly techniques and technologies. These programs include hands-on workshops and certification courses. Frigate maintains high-quality standards in all assembly projects by keeping the workforce updated.
Manufacturing Capability/Capacity
Ferrous casting
Mold size(max): 1m X 1m
Weight Range: 1 KG ~ 30 KGS
Mold size(max): 1.5m X 1.5m
Weight Range: 30 KG ~ 150 KGS
Mold size(max): 3m X 3m
Weight Range: 100 KG ~ 1000 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.250 KG ~ 20 KGS
Mold size(max): 500 MM X 500 MM
Weight Range: 0.100 KG X 20 KGS
Non-ferrous casting
Capacity: 5000 MT/a
Range of weight: 100 gm to 20 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS
Mold size(max): 1 M X 1 M
Weight Range: 0.5 KG X 50 KGS











Forging
Capacity: 20,000 Tons per Annum
Range of weight: 300 KG to 1 Ton
Hammering: 5 Ton
Range of weight: 0.2 KG to 200 KGS
Hammering: 1600 Ton Hydraulic press
Ring size: 350 MM OD to 3000 MM OD
Range of weight: 15 KGS to 3200 KGS
Materials
Carbon Steel, Stainless Steel (AUSTENITE), Alloy Steel, Stainless Steel (MARTENSITE), etc.





Machining
1 to 1000 MM
1 to 1000 MM
1 to 1000 MM
Materials
Steel, Aluminum, Brass, Copper, Titanium, Nickel Alloys, Tungsten Carbide, etc.


























Plastics
Materials
1250 X 1250 MM
Within 10 microns
Engineering Plastics, Polyethylene, Polypropylene, Polyvinyl chloride, Polyethylene terephthalate, Bioplastics, etc.
Rubber
Materials
Natural rubber, Styrene-Butadiene Rubber, Nitrile Butadiene Rubber, Silicone Rubber, Fluorocarbon Rubber, Recycled Rubber, etc.














Heavy Fabrication
24000 MT/a
Materials
CS / MS, Alloy steel, Stainless Steel, etc.
Sheet Metal Fabrication
0.8 to 25 mm
Materials
Mild Steel, Stainless Steel, Aluminum, Brass, Copper, etc.
















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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ