Electrical and Electronic Assembly Services

Frigate offers advanced electrical and electronic assembly for optimized system performance. We utilize precision soldering, PCB assembly, and component placement to ensure reliability. 

Our Clients

Advantages of Electrical & Electronic Assembly Services

Precision Soldering

Electrical and electronic assembly ensures accurate soldering, minimizing connection errors and enhancing the reliability of complex circuit designs.

Efficient PCB Assembly

Optimized printed circuit board (PCB) assembly improves signal integrity, reduces noise, and enhances overall system performance for high-demand applications.

Component Placement Accuracy

Accurate placement of components ensures proper functionality, reduces the risk of failure, and improves the longevity of electronic devices.

Scalability for High Volumes

Electrical and electronic assembly processes are designed for scalability, supporting high-volume production without compromising quality or performance.

Custom Electrical & Electronic Assembly Services for Optimal Performance

Frigate offers custom electrical and electronic assembly services designed for precision and efficiency. Expertise in PCB assembly, component placement, and soldering ensures reliable connections and seamless integration. Services are scalable to support high-volume production without compromising quality. Each step is carefully managed to optimize system performance and meet industry standards. Advanced techniques enhance signal integrity and reduce noise. These solutions provide long-lasting, high-performing electronic products with fast turnaround times and minimal defects. 

electrical and electronic assembly services

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Our Electrical & Electronic Assembly Process

Design Review and Preparation

The assembly begins with thoroughly reviewing design specifications to ensure all components and layouts are correctly defined. 

PCB Fabrication

Printed circuit boards (PCBs) are fabricated, including etching, drilling, and layer stacking, to create the base for component placement. 

Component Sourcing and Verification

Components are sourced based on specifications, and each part is verified for quality and compatibility before assembly begins. 

Solder Paste Application

Solder paste is applied to PCB pads using a stencil, ensuring precise placement of solder for component attachment. 

Pick-and-Place Component Assembly

Automated pick-and-place machines accurately position components onto the PCB, ensuring correct orientation and placement. 

Soldering and Inspection

Components are soldered using reflow or wave soldering techniques, followed by thorough inspection and testing to verify electrical functionality. 

Deliver High-Quality Electrical Connections with Precision Soldering

Reliable electrical connections require precise soldering and correct component placement. Frigate uses advanced techniques such as precision solder paste application, automated optical inspection (AOI), and high-accuracy reflow soldering to maintain consistency across all assemblies. These processes ensure that each solder joint is strong, uniform, and defects-free, meeting strict industry standards. As a result, the likelihood of performance issues or failures in the final product is minimized, enhancing overall system reliability. 

electrical and electronic assembly services

Our Electrical & Electronic Assembly Process

At Frigate, we ensure optimal machinery performance through precise engineering. Our components are designed to withstand high stress, wear, and harsh conditions. 

Design Review and Preparation

The assembly begins with thoroughly reviewing design specifications to ensure all components and layouts are correctly defined. 

PCB Fabrication

Printed circuit boards (PCBs) are fabricated, including etching, drilling, and layer stacking, to create the base for component placement. 

Component Sourcing and Verification

Components are sourced based on specifications, and each part is verified for quality and compatibility before assembly begins. 

Solder Paste Application

Solder paste is applied to PCB pads using a stencil, ensuring precise placement of solder for component attachment. 

Pick-and-Place Component Assembly

Automated pick-and-place machines accurately position components onto the PCB, ensuring correct orientation and placement. 

Soldering and Inspection

Components are soldered using reflow or wave soldering techniques, followed by thorough inspection and testing to verify electrical functionality. 

Industries We Serve

Advancing Electronics Components Through Precision Assembly Techniques

Electronics miniaturization demands highly precise assembly methods to avoid component misalignment and poor electrical connections. These issues can lead to device malfunction, reduced efficiency, and failure under load. Frigate’s Electrical and electronic Assembly services mitigate these risks by employing automated soldering, precise component placement, and real-time quality inspections. These techniques ensure that every component is accurately placed and securely connected, improving overall system performance, reducing failure rates, and enhancing the longevity of electronic components. 

What You Gain with Us

We make your profitability and operations easier with practical approach.

electrical and electronic assembly services
electrical and electronic assembly services

↓ 7-8%

OPS COST

electrical and electronic assembly services

↓ 2-3%

COGM

electrical and electronic assembly services

3X

Aggregation

electrical and electronic assembly services

↑ 25%

Machinery Utilisation

electrical and electronic assembly services

↓ 50%

Expedition

electrical and electronic assembly services

↑ 30%

Frigater Revenue

Ensure Accurate Placement of Small and Fine-Pitch Components

The assembly of small and fine-pitch components requires highly accurate placement to avoid alignment errors that can lead to circuit failures. Frigate employs high-precision pick-and-place machines supported by advanced vision systems to ensure components’ correct orientation and placement. This technology allows for handling complex designs with fine-pitch components, reducing the risk of misalignment. The result is a highly reliable, functional assembly that meets the demanding specifications of modern electronic products. 

electrical and electronic assembly services
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What Our Customers Say about Frigate

electrical and electronic assembly services

21%

Faster Manufacturing

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the reliability of solder joints in high-frequency circuits?

Frigate uses advanced soldering techniques, including precision solder paste application and automated inspection systems, to ensure uniform and strong solder joints. This minimizes signal loss and ensures reliable performance in high-frequency applications. 

What steps are taken to prevent PCB warping during the assembly process?

Frigate employs strict temperature control during the reflow soldering to prevent PCB warping. Additionally, we use high-quality PCBs with reinforced layers and conduct post-assembly inspections to detect and correct any deformities. 

How does Frigate handle component placement for small and fine-pitch devices?

Frigate uses high-precision pick-and-place machines and advanced vision systems to accurately place small and fine-pitch components on PCBs. This ensures optimal alignment and reduces the risk of misplacement, even for intricate devices. 

What quality control measures are implemented during the PCB assembly process?

Frigate implements multiple quality control steps, including automated optical inspection (AOI), X-ray inspection for hidden solder joints, and functional testing. These measures ensure that every assembly meets stringent reliability and performance standards. 

How does Frigate manage thermal management for components in high-power assemblies?

Frigate integrates specialized thermal management solutions, such as aluminum heat sinks, thermal vias, and high-conductivity materials, to efficiently dissipate heat. These methods prevent component overheating and ensure the long-term reliability of high-power assemblies. 

We'd love to Manufacture for you!

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

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