Custom Assembly Services

Frigate’s Custom Assembly services ensure precise integration of complex components. We optimize assembly processes using advanced methods and rigorous quality control standards. 

Our Clients

Advantages of Custom Assembly Services

Enhanced Component Compatibility

Custom assembly services ensure seamless integration of diverse parts, improving system compatibility and minimizing the risk of malfunctions.

Advanced Automation Integration

Utilizing automated assembly systems, we reduce human error, improve precision, and significantly increase production speed for complex assemblies.

Scalable Production Capacity

Custom assembly solutions are adaptable, allowing for flexible scaling in low- and high-volume production runs while maintaining efficiency and quality.

Advanced Material Handling

Expertise in handling a wide range of materials, including specialized alloys and composites, ensures optimized performance in custom-built assemblies.

Custom Assembly Services for Precision and Efficiency

Frigate’s Custom Assembly Services precisely integrates components to meet specific project requirements. Advanced automation systems ensure accuracy and speed, reducing human error in complex assemblies. Tailored solutions accommodate unique designs, materials, and engineering specifications. Scalable processes support both low and high-volume production, maintaining high efficiency. Rigorous quality control standards guarantee consistent performance, durability, and compliance with industry requirements. 

custom assembly services

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Our Custom Assembly Process

custom assembly services
custom assembly services
custom assembly services
custom assembly services
custom assembly services
custom assembly services
Design Review

Detailed analysis of customer requirements, including specifications, materials, and assembly needs, ensures an optimized assembly plan. 

Component Sourcing

Selection and procurement of high-quality components based on design specifications, ensuring compatibility and performance.

Pre-Assembly Testing

To prevent defects, individual parts undergo rigorous testing for quality, functionality, and precision before assembly. 

Assembly Integration

Components are carefully assembled using advanced automation and manual techniques to achieve precise fit and function. 

Quality Control

Continuous inspection throughout the assembly process ensures each product meets stringent standards for durability and reliability. 

Final Testing and Packaging

The completed assembly undergoes comprehensive testing to confirm performance, followed by packaging for secure delivery. 

Streamlined Integration of Advanced Automation Systems

Frigate utilizes advanced automation systems to integrate seamlessly into complex custom assembly processes. These systems are specifically engineered for compatibility with diverse components, ensuring efficient operation with minimal setup times. Automation technologies are optimized to reduce manual handling, improve consistency, and reduce the likelihood of errors. With rigorous validation, these systems are continuously tested to ensure smooth operation, maintaining precision throughout high-volume production and minimizing inefficiencies while controlling costs effectively. 

custom assembly services

Our Custom Assembly Process

At Frigate, we ensure optimal machinery performance through precise engineering. Our components are designed to withstand high stress, wear, and harsh conditions. 

Design Review

Detailed analysis of customer requirements, including specifications, materials, and assembly needs, ensures an optimized assembly plan. 

Component Sourcing

Selection and procurement of high-quality components based on design specifications, ensuring compatibility and performance.

Pre-Assembly Testing

To prevent defects, individual parts undergo rigorous testing for quality, functionality, and precision before assembly. 

Assembly Integration

Components are carefully assembled using advanced automation and manual techniques to achieve precise fit and function. 

Quality Control

Continuous inspection throughout the assembly process ensures each product meets stringent standards for durability and reliability. 

Final Testing and Packaging

The completed assembly undergoes comprehensive testing to confirm performance, followed by packaging for secure delivery. 

Industries We Serve

Enhancing Defense System Reliability Through Custom Assembly Solutions

Integrating high-performance components in defense systems requires precision and consistency, which can be difficult to achieve on a scale. Frigate’s Custom Assembly Services provide solutions that enhance the reliability of complex defense components. Advanced automation and precision techniques ensure tight tolerance management, minimizing defects and ensuring high-quality, consistent assemblies. Comprehensive testing and inspection confirm that every product meets rigorous military standards, providing robust and dependable components that withstand the most demanding environments. 

Our Manufacturing metrics

Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system. 

custom assembly services
custom assembly services

2.8X

Sourcing Cycle Speed

Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.  

custom assembly services

94%

On-Time Delivery Rate

Structured planning windows and logistics-linked schedules improve project-level delivery reliability. 

custom assembly services

4X

Multi-Part Consolidation

We enable part family batching across suppliers to reduce fragmentation.  

custom assembly services

22% 

Quality Rejection Rate

Multi-level quality checks and fixed inspection plans lower non-conformities. 

custom assembly services

30%

Procurement Costs

Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses. 

custom assembly services

20%

Manual Processing Time

Automation of sourcing and supplier management significantly reduces time spent on manual tasks. 

Ensuring Precision in Tight Tolerances for Flawless Assemblies

Frigate employs specialized equipment and refined processes to meet stringent tolerance requirements for custom assemblies. High-precision tools ensure exact alignment and functionality in intricate designs, particularly for micro-components. Tight tolerances are maintained throughout the assembly process with continuous monitoring and testing. Advanced inspection techniques verify each component’s alignment, ensuring assemblies meet the required specifications. This attention to detail guarantees that every product functions as intended, even in the most demanding engineering applications. 

custom assembly services
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Words from Clients

See how global OEMs and sourcing heads describe their experience with our scalable execution.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure precise alignment of complex components during the assembly process?

Frigate uses advanced automation systems and precision tooling to align components accurately, minimizing errors and improving overall product performance. 

What measures are taken to handle and assemble specialized materials with unique properties?

Frigate's experts utilize specialized techniques and equipment to handle a wide range of materials, ensuring proper integration without compromising material integrity. 

How does Frigate maintain efficiency in high-volume custom assembly while ensuring consistent quality?

Frigate employs scalable assembly processes, utilizing automation and manual oversight to streamline production and strictly adhere to quality control standards. 

What steps are involved in testing custom assemblies before delivery?

Each assembly undergoes rigorous functional and durability tests to ensure performance under real-world conditions, verifying that every component meets specifications and industry standards. 

How are design changes or last-minute modifications accommodated during the assembly process?

Frigate’s flexible assembly system allows for rapid integration of design changes, with retooling and adjustments made efficiently to meet evolving customer specifications. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

Other Locations

GENERAL ENQUIRIES

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