Phone Connectors

Phone connectors often face challenges related to high-speed data transfer, especially as device functionality advances. Our connectors have precision-engineered contacts and materials for minimal resistance and high-frequency transmission. By utilizing gold-plated contacts and low-resistance alloys, our connectors maintain signal integrity across high-speed protocols such as USB 3.1 and Thunderbolt. 

Contact Pressure

1.0 – 2.5 N (depending on design)

Insertion Force

2.0 – 4.0 N (optimized for ease of use without damaging contacts)

Withdrawal Force

1.0 – 2.0 N (ensures stable connection while allowing easy disconnection)

Dielectric Strength

1.0 – 2.0 N (ensures stable connection while allowing easy disconnection)

Arc Resistance

>100 cycles (ensures durability during high-current applications)

Product Description

Our connectors are constructed with high-strength materials and advanced mechanical engineering techniques to ensure resistance against mechanical stress, abrasion, and environmental factors. Using high-grade metals like stainless steel and corrosion-resistant alloys ensures connectors can withstand repeated mating cycles without degradation of contact performance. These connectors are rigorously tested for mechanical endurance, including insertion and withdrawal force, to ensure they meet or exceed industry standards. 

Contact Plating Thickness

2 – 5 µm (gold, nickel, or palladium for enhanced conductivity and corrosion resistance)

Contact Pitch

0.5 – 1.0 mm (standard for high-density connections)

Soldering Process

Wave soldering or hand soldering, depending on connector design and application

Electromagnetic Compatibility

<40 dB reduction in interference at 2 GHz (ensures minimal EMI impact)

Shock Resistance

1500 g (ensures performance under mechanical shocks and vibrations)

Coupling Mechanism

Locking latch or friction-based (ensures secure connection and prevents disconnection)

Leakage Current

< 1 µA (ensures low leakage for high-precision signal integrity)

Cable Compatibility

Supports cables with 28 – 30 AWG (provides flexibility in integration with various cables)

Insulator Material

High-temperature thermoplastic (e.g., PBT, Nylon) for thermal and electrical insulation

Crimping Mechanism

Precision crimping tool for secure, long-lasting connection

Plating Material

Gold (for signal contacts), Nickel (for corrosion resistance)

Pressure Resistance

2000 psi (ensures reliability under high-pressure environments)

Humidity Resistance

95% RH at 40°C (ensures performance in humid conditions without degradation)

Sealing Material

Silicone, EPDM, or rubber seals (ensures IP-rated protection against moisture)

Flammability Rating

UL94 V-0 (self-extinguishing material for safety in fire-prone environments)

Connector Strength

500 N (ensures secure and stable mechanical connection under mechanical stress)

Mounting Torque

0.5 – 1.5 Nm (ensures reliable mounting without over-tightening)

Technical Advantages

As mobile devices continue to decrease in size while increasing in functionality, the need for miniaturized connectors that retain high-performance characteristics becomes critical. Our connectors are designed using advanced micro-electronics, providing a compact footprint without compromising the electrical and mechanical properties. These connectors feature tightly packed pins and precise tolerances to ensure high-quality connectivity in space-constrained applications. Through optimized miniaturization techniques, we can deliver connectors that fit within increasingly tighter design envelopes without sacrificing performance or reliability. 

With the increasing demand for fast-charging and high-power mobile devices, connectors must reliably handle higher currents without overheating or causing power loss. Our connectors incorporate advanced power delivery (PD) protocols, such as USB-PD, and can safely manage current loads of up to 100W or more, depending on the application. Our connectors reduce power loss and heat buildup by using higher-quality contact materials like copper alloys and introducing optimized contact geometry, ensuring safe and efficient energy transfer even in high-power environments. Thermal management is also a key design consideration, with connectors featuring built-in thermal vias and heat-sink designs to mitigate heat dissipation issues. 

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Industry Applications

5G Infrastructure

Enables high-frequency signal transmission with minimal loss in base stations and 5G antennas. 

Satellite Communication

Provides stable connections for signal routing and power supply in satellite communication systems. 

High-Performance Computing

Ensures reliable power and data transfer for servers and HPC systems requiring low-latency connections.

IoT Devices

Facilitates reliable data communication and power for IoT sensors, hubs, and connected devices. 

Military Systems

Supports secure, low-interference connectivity for radar systems, communication modules, and advanced defense equipment. 

Test and Measurement Equipment

Ensures precision data transfer and power management in high-accuracy electronic testing devices. 

Enhanced Shielding and Precision Fitment for Optimal Signal Integrity

In modern communication devices, EMI and crosstalk can severely impact signal quality, especially high-frequency signals. Our connectors are engineered with advanced shielding mechanisms, including integrated ferrites and ground pins, to significantly reduce electromagnetic interference. Shielding effectiveness is further enhanced by precise grounding techniques and optimized materials that ensure low-loss signal paths. These features are critical for maintaining the performance of sensitive components, such as cameras, GPS modules, and antennas, by ensuring that the electrical signals remain undisturbed by external or internal interference. 

 

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Check all our Frequently Asked Question

How does Frigate ensure high-precision manufacturing for phone connectors?

Frigate utilizes advanced die-casting techniques with high-precision molds, ensuring tight tolerances and consistent dimensions. Automated quality control systems verify every connector’s fitment and electrical performance to meet the required specifications for mobile devices. 

What materials does Frigate use in phone connector production to ensure superior electrical conductivity?

Frigate uses high-quality, conductive alloys such as copper, gold-plated brass, and stainless steel for phone connectors. These materials offer optimal conductivity, minimizing signal loss and power resistance while maintaining durability in high-cycle environments. 

How does Frigate manage thermal performance in phone connectors for fast-charging applications?

Frigate incorporates advanced thermal management techniques, including heat-dissipation channels and thermally efficient materials, in the design of phone connectors. These elements help maintain safe operating temperatures during fast-charging processes, preventing overheating and ensuring reliable long-term performance. 

What testing procedures does Frigate use to ensure phone connectors are EMI-resistant?

Frigate uses specialized electromagnetic compatibility (EMC) testing, shielding effectiveness tests, and signal interference analysis. Each connector undergoes extensive EMI/EMC testing to ensure that integrated shielding, ferrites, and grounding techniques effectively reduce interference in high-speed communication environments. 

How does Frigate ensure the longevity and reliability of phone connectors under mechanical stress?

Frigate’s phone connectors undergo rigorous mechanical stress tests, including insertion/removal cycle testing, tensile strength tests, and vibration resistance testing. Using high-strength materials and precise mechanical design, connectors maintain reliable electrical connections even under heavy use and environmental stress. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Phone Connectors

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