Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Engineered from high-conductivity aluminum alloy with tin or silver plating, these lugs withstand 750+ hours of salt spray while delivering 180MPa tensile strength. This combination of electrical performance and mechanical durability ensures trouble-free operation in everything from residential panels to industrial substations.
Standard lugs compromise between LV convenience and MV safety, but our unified design achieves both. The tin-plated aluminum body (6101-T6 alloy) provides 25% weight savings versus copper without sacrificing conductivity, while optional silver-plating boosts MV performance to 36kV.
Independent testing confirms stable operation through 5,000 thermal cycles (-30°C to +90°C), with the dual-bolt system maintaining 95% of initial torque after IEC 60068-2-6 vibration testing. The 6-20mm thickness range accommodates both compact LV panels and robust MV applications.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Reliable terminations for LV distribution panels (up to 1kV), preventing hot spots in tight conduit runs.
MV-rated (36kV) versions connect solar/wind collector systems, with UV-resistant plating for outdoor exposure.
Serrated contact plates maintain stable connections under 10G vibration in pump and conveyor systems.
Dual-bolt design exceeds IEEE 837 requirements for transformer secondary connections.
Corrosion-resistant tin plating (C4 rating) survives humid underground environments.
Lightweight aluminum construction reduces load on busway supports while handling 1200A.
Field-tested in extreme environments from tropical substations to industrial plants, these lugs have proven their reliability where inferior connections fail. The aluminum alloy body withstands daily thermal cycling without fatigue, while the dual-bolt design maintains consistent pressure through years of vibration.
Beyond technical specs, what sets these lugs apart is their thoughtful integration into workflow. The pre-applied anti-oxidation paste saves 3 minutes per connection during installations, which adds up to 50 labor hours saved on a typical commercial panel build.
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The symmetrical clamping force distribution prevents localized heating that degrades connections in single-bolt designs. Our testing shows the dual-bolt system maintains contact resistance below 0.8mV even after 5,000 thermal cycles, thanks to the serrated contact plate that “bites” into conductors. Independent labs have verified this performance meets IEC 61238-1 Class A requirements for MV applications up to 36kV.
While the initial price point is competitive, the true value comes from the aluminum alloy construction that reduces material costs by 40% versus copper equivalents without sacrificing performance. We’ve documented cases where contractors saved over 15% on total project costs through reduced labor hours and elimination of separate LV/MV lug inventories. The 20-year service life further enhances return on investment.
Our engineering team can modify barrel lengths, plating thickness, and bolt sizes within 10 working days to meet unique project requirements. We maintain an inventory of raw aluminum billets for rapid prototyping, allowing functional samples to be produced within 72 hours for urgent validation needs. Custom solutions still carry full IEC and UL certifications.
This particular alloy achieves optimal balance between conductivity (55% IACS) and mechanical strength (180MPa), preventing deformation under high clamping forces. The tempering process (T6) enhances stress resistance, which our metallurgical testing shows reduces micro-fractures by 60% compared to standard 6061 alloy in vibration environments.
We implement batch-level traceability with spectrometer verification of aluminum purity and plating thickness at our ISO 9001-certified factories. Each shipment includes material certificates (EN 10204 3.1) and random sample testing reports, while our regional quality hubs conduct spot inspections before delivery. This system has maintained 99.98% defect-free shipments over the past five years.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!