Low Tension Power Cables

Low Tension Power Cables are designed to operate within a voltage range typically up to 1 kV. The insulation materials used in these cables, such as cross-linked polyethylene (XLPE) or polyvinyl chloride (PVC), are specifically selected for their high dielectric strength, thermal resistance, and ability to maintain electrical integrity over extended periods. XLPE, for example, offers better resistance to high temperatures and electrical stresses, reducing the risk of insulation breakdown. The cables’ voltage rating ensures they can safely handle the expected electrical load without degradation of performance or safety. 

Connector Standard

IEC 60309, IEC 60227, UL 83

Maximum Rated Voltage

1 kV (up to 1000V)

Maximum Rated Current

Varies by conductor size (typically 10A to 1000A)

Charging Protocol

Standard AC Charging (50/60 Hz)

Conductor Material

Copper (Cu) or Aluminum (Al)

Product Description

The conductor is the central element for power transmission, and the choice of material significantly impacts the cable’s efficiency and performance. Copper is the most common conductor material due to its superior conductivity and mechanical strength. However, aluminum conductors are also used for cost-sensitive applications, as they provide a lighter-weight alternative with reasonable conductivity. The conductor’s size and material determine the cable’s current-carrying capacity (ampacity). Cables are designed with specific conductor cross-sectional areas to minimize losses while meeting the required current rating for each application. 

Conductor Size

1.5 mm² to 500 mm² (varies with application)

Temperature Range

-20°C to 90°C (higher for specific materials like XLPE)

Insulation Material

XLPE (Cross-linked Polyethylene), PVC

Sheath Material

PVC (Polyvinyl Chloride), LSF (Low Smoke Zero Halogen)

Bending Radius

6 x Cable Diameter (minimum for safe installation)

Charge Rate

Up to 1000V, depending on current capacity and application

Electromagnetic Shielding

Optional, with copper or aluminum foil shielding

Contact Resistance

Typically ≤ 10 mΩ per contact for optimal conductivity

Durability

> 20 years (depending on environmental conditions and usage)

Overload Protection

Integrated fuse or circuit breaker (based on current rating)

Leakage Current

< 0.5 mA (meets industry safety standards)

Environmental Compliance

IEC 60502, RoHS, REACH, UL 1581, ISO 9001 (Quality)

Technical Advantages

LT Power Cables must withstand short-circuit conditions without catastrophic failure. This is achieved through conductors and insulation materials that can handle high thermal and mechanical stresses during fault conditions. The cables are designed to withstand short-circuit currents for a defined period, ensuring that the circuit protection devices (e.g., fuses or circuit breakers) can act before the cables are damaged. The short-circuit rating is a critical parameter in preventing cable degradation and ensuring the continuity of power in fault scenarios. 

Given the risk of electrical fires, LT Power Cables are designed to minimize the propagation of flames in the event of a fault. Fire-resistant cables are manufactured with materials that limit fire spread and produce minimal smoke and toxic gases when exposed to fire. Flame-retardant coatings and compounds, such as halogen-free materials, are used in cable jackets and insulations to meet fire safety standards. Including such features ensures compliance with relevant fire safety codes (e.g., IEC 60332, UL 1581). 

Let's Get Started

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Residential Power Distribution

Used for low-voltage home wiring, powering electrical systems and appliances with consistent, safe power. 

Commercial Buildings

his system provides reliable power to lighting, HVAC, and other essential systems in office buildings and malls. 

Industrial Power Supply

Supports machinery and equipment requiring stable low-voltage power for operations in factories and plants. 

Substations and Transformers

Power is transmitted from substations to local distribution networks with low voltage levels for further processing. 

Renewable Energy Systems

Facilitates power transmission from solar panels and wind turbines to storage systems or grid connections. 

Underground Power Distribution

Underground conduits are installed for safe, reliable electricity transmission in urban and rural areas. 

Thermal Management and Heat Dissipation

Cables must be able to dissipate the heat generated during operation, especially under high load conditions. The thermal conductivity of the insulation and conductor materials and the cable’s design directly impact the heat dissipation properties. Overheating can lead to insulation degradation and potential cable failure. To mitigate this, cables are designed with sufficient current-carrying capacity and thermal stability, ensuring that the temperature rise remains within safe limits under normal and fault conditions. 

In environments with high electromagnetic interference (EMI) or radio-frequency interference (RFI), LT Power Cables may be shielded to prevent signal disruption and maintain power quality. Shielding is achieved by incorporating metallic layers (such as copper or aluminum foil) within the cable design, which helps to block external electromagnetic signals and prevent them from affecting the cable’s performance. This is particularly important in industries where precision equipment operates, or power transmission must meet stringent noise limits. 

Low Tension Power Cables

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Frigate’s Low Tension Power Cables ensure minimal voltage drop in industrial environments?

Frigate’s Low Tension Power Cables are designed with optimized conductor cross-sectional areas, reducing resistance and minimizing voltage drop even in long-distance industrial power transmission. 

What materials are used in Frigate’s Low Tension Power Cables for enhanced durability?

Frigate uses high-quality copper or aluminum conductors combined with durable XLPE or PVC insulation, offering resistance to environmental factors such as moisture, UV exposure, and chemical corrosion. 

How does Frigate’s cable armoring design protect against mechanical stress and physical damage?

Frigate incorporates galvanized steel wire armoring to provide robust mechanical protection, ensuring the cables remain intact in high-stress environments, including underground installations and industrial machinery. 

What are the temperature performance capabilities of Frigate’s Low Tension Power Cables?

Frigate’s cables are engineered to operate in a wide temperature range, typically from -20°C to 90°C, using advanced insulation materials like XLPE to prevent breakdown under high thermal stresses. 

How does Frigate address electromagnetic interference (EMI) in Low Tension Power Cable applications?

Frigate designs cables with integrated shielding, such as copper or aluminum foil, to effectively block electromagnetic interference, ensuring stable power transmission and preventing signal disruptions in sensitive environments. 

Check Out Our Blogs

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

Get Quote
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

Low Tension Power Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form