Lighting Connectors

Lighting connectors are engineered to offer optimal contact pressure and minimal electrical resistance. Precision-machined contacts made from high-conductivity materials, such as copper alloys, ensure that each connection is stable, secure, and capable of handling high current loads without excessive heat buildup. The contacts are plated with materials such as tin or silver to minimize oxidation and enhance conductivity over time. 

Material Options

Copper alloys, Stainless steel, Brass, Thermoplastics, High-performance composites

Cable Diameter Range

2 mm to 25 mm

Temperature Range

-40°C to 125°C

Load Capacity

Up to 250A, depending on connector size and configuration

Vibration Resistance

Designed to withstand vibrations up to 15g at frequencies from 10 Hz to 2000 Hz

Product Description

Our connectors are manufactured using high-performance, corrosion-resistant materials like stainless steel, brass, and thermoplastics that maintain their integrity over prolonged exposure to environmental elements. Additionally, the connectors are designed with sealing mechanisms to prevent the ingress of moisture and contaminants. This ensures the connections remain intact and reliable in extreme conditions, such as high-humidity or low-temperature environments. 

Corrosion Resistance

Stainless steel, brass, and coated contacts (gold, tin, silver) for resistance to saltwater, humidity, and environmental pollutants

EMI Shielding

Integrated EMI/RFI shielding with conductive materials like copper and aluminum foil for high-frequency interference protection

Mounting Options

Panel-mount, surface-mount, through-hole, snap-fit, screw-in

Compliance Standards

UL, IEC, CSA, ATEX, IECEx, RoHS

Custom Features

Custom pin configurations, insulation materials, connector shapes, sealing options, and cable length adjustments

UV Resistance

UV-resistant thermoplastics and coatings to withstand prolonged exposure to sunlight

Fire Resistance Rating

UL94 V-0 (self-extinguishing), rated for high-temperature fire safety

Chemical Resistance

Resistant to oils, solvents, acids, and alkalis; ideal for industrial, marine, and chemical processing environments

Thermal Expansion Tolerance

Materials designed with low coefficients of thermal expansion to prevent dimensional instability under temperature fluctuations

Dynamic Load Testing

Tested for dynamic load performance under continuous movement and stress, meeting or exceeding standards for mechanical endurance

Precision Tolerances

±0.05 mm for pin alignment and ±0.1 mm for overall connector dimensions, ensuring high-quality, secure connections

Technical Advantages

Our connectors are designed to offer robust mechanical retention and a secure connection that resists loosening under vibration or dynamic stresses. Features such as locking mechanisms, spring-loaded contacts, and threaded connectors are employed for this purpose. These features ensure that the connectors remain firmly in place during use, preventing disconnections or degradation in electrical performance due to mechanical disturbances. 

Our lighting connectors are rated for high-voltage and high-current applications and strictly comply with standards such as UL, IEC, and CSA. They are designed to handle power spikes and transient voltages common in lighting systems, preventing arcing and ensuring a consistent power flow. 

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Industry Applications

Data Center Lighting

Provides consistent power to energy-efficient lighting systems in data centers, reducing the risk of failure. 

Tunnel Lighting Systems

Supports robust electrical connections in tunnels, ensuring optimal visibility and safety for vehicles and pedestrians.

Solar-Powered Lighting Systems

Integrates with solar panel systems to provide stable, low-resistance connections for renewable energy-powered lighting. 

Airport Runway Lighting

Enables high-performance, durable connections for runway and taxiway lighting systems that withstand environmental extremes. 

Railway Platform Lighting

This product provides secure, long-lasting electrical connections for lighting in high-vibration environments such as train stations and platforms. 

Custom Solutions for System Integration

While standard connectors are suitable for many applications, certain projects may require connectors tailored to specific system configurations. We offer custom connector solutions designed to meet unique electrical requirements, including modifications to pin configurations, insulation materials, and connector shapes. 

While the initial cost of a connector may be a consideration, it is important to account for the total cost of ownership, which includes durability, maintenance, and replacement costs. Our lighting connectors are built for long-term performance, with materials and designs that extend service life and reduce the need for frequent replacements. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the reliability of lighting connectors in demanding industrial environments?

Frigate designs lighting connectors using advanced materials like copper alloys and corrosion-resistant stainless steel. These connectors, including vibration-resistant contacts and weatherproof sealing mechanisms, are optimized for high endurance. Our connectors undergo rigorous mechanical and electrical performance testing to ensure long-term reliability in demanding environments, including extreme temperatures and high-vibration settings. 

What customization options does Frigate offer for lighting connectors used in aerospace applications?

Frigate offers customized lighting connectors with specialized insulation and shielding for aerospace applications to prevent electrical interference. We tailor connectors with high-temperature resistant materials and precise pin configurations to meet the strict requirements of aerospace systems. These connectors are designed to maintain performance even in high-stress, low-oxygen environments typical in aerospace applications. 

How does Frigate address power surge protection in lighting connectors for large-scale projects?

Frigate incorporates surge-protection technology in lighting connectors by designing contacts that handle transient voltages and high surge currents. Our connectors feature high-quality dielectric materials to resist arc formation and voltage spikes. Additionally, we use specially engineered contact designs that minimize electrical resistance during power surges, ensuring long-lasting, reliable connections even in large-scale, high-power systems. 

What standards do Frigate’s lighting connectors meet for use in hazardous locations?

Frigate’s lighting connectors meet international safety standards such as UL, IECEx, and ATEX for hazardous environments, including explosive atmospheres. Our connectors are designed with explosion-proof casings and superior sealing techniques, ensuring that electrical faults do not result in hazardous conditions. These connectors are rigorously tested for flame retardancy and to ensure they can handle volatile substances or gases safely. 

How does Frigate ensure minimal voltage drop in lighting connectors used in long-distance installations?

Frigate uses low-resistance contact materials, such as high-conductivity copper alloys, to minimize voltage drop in long-distance lighting installations. Our connectors are engineered with precise fitments to reduce contact resistance, and we offer various sizes and configurations to meet the specific current and voltage needs of long-distance installations. This design minimizes power loss, ensuring efficient operation of lighting systems over extended distances. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Lighting Connectors

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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