Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or Copper-Alloy
5-10 microns
0.5 mm to 5 mm (customizable)
5 mm to 100 mm (customizable)
> 58 MS/m (for copper), > 35 MS/m (for aluminum)
Laminated bus bars are designed to handle high currents without significant heat buildup. Traditional copper bus bars or wires can suffer from resistance-related heating when carrying large currents. Laminated bus bars, however, are engineered to minimize this resistance by using multiple layers of conductive materials. This design allows them to handle higher currents more efficiently, reducing the risk of overheating and ensuring that your systems stay safe under load.
380 W/m·K (for copper), 230 W/m·K (for aluminum)
Up to 1000 V (customizable based on application)
Up to 1000 A (depending on design and cooling)
-40°C to 150°C (depending on insulation)
High resistance to moisture, chemicals, and salt
Tensile strength of up to 210 MPa (for copper)
Strong adhesion, meeting IPC-4552 standards
Smooth, uniform with optional matte or shiny finish
Custom shapes, sizes, current ratings, and coatings
RoHS, UL, IEC 60269, and other industry standards
In industries where space is at a premium, such as electric vehicles or compact machinery, the compact design of laminated busbars is a game-changer. Their laminated structure allows for a dense yet organized power distribution layout that would be impossible with bulky traditional busbars or cables. This space efficiency ensures that more components fit within a smaller area while maintaining optimal performance.
Durability is critical in any electrical system, especially in harsh environments. Laminated busbars resist mechanical stress, vibrations, and environmental factors like humidity and corrosive elements. This makes them ideal for industrial and automotive applications where components must endure extreme conditions. With their robust construction, laminated busbars offer long-term reliability and reduce the need for costly replacements and maintenance.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Provides efficient power distribution for high-voltage battery systems and motor connections.
Used in inverters and solar panel connections to handle high currents with minimal resistance.
Distributes power efficiently in converters, inverters, and UPS systems with low electromagnetic interference (EMI).
Offers durable and compact power distribution in high-vibration environments, reducing failure risks.
Ensures stable power delivery while minimizing EMI in sensitive electronic equipment.
Delivers reliable power connections in aircraft systems, maintaining performance under extreme temperature variations.
Every power distribution system is unique, and laminated busbars offer the flexibility to be customized to fit specific needs. Whether you require a particular current rating, specific size, or enhanced insulation, laminated busbars can be engineered to meet your precise requirements. This level of customization ensures that your systems perform optimally, no matter the application.
In sensitive electronic environments, electromagnetic interference can disrupt operations and affect performance. Laminated busbars help minimize EMI due to their layered construction, which isolates conductors and shields sensitive components. This means you can rely on stable, uninterrupted power distribution even in environments with stringent electromagnetic compatibility (EMC) requirements.
Check all our Frequently Asked Question
Laminated busbars are designed with multiple layers of conductive materials that reduce resistance. This allows them to carry higher currents more efficiently than solid copper busbars. The layered structure minimizes heat buildup, enabling laminated busbars to handle high current loads without overheating, making them ideal for large power distribution applications.
Laminated busbars are constructed to withstand mechanical stress and vibration, common in industries such as automotive and aerospace. Their multi-layered construction allows the conductive layers to flex without compromising performance, making them more resistant to damage from vibration or physical impact than traditional solid busbars, which can be more prone to cracking or failure.
The insulation between the conductive layers of laminated busbars provides critical safety benefits. This insulation prevents short circuits by ensuring no direct contact between conductive paths, even under high current loads. It also protects against environmental factors, such as moisture and chemicals, which could otherwise lead to corrosion or failure of the electrical system.
Due to their layered design, laminated busbars help reduce electromagnetic interference (EMI). The layers of conductive material are strategically arranged to block and isolate electromagnetic signals, effectively shielding sensitive components from external noise. This is particularly crucial in telecommunications or medical devices, where EMI could disrupt performance or cause errors.
Yes, laminated busbars can be engineered to meet specific voltage ratings and power configurations. Depending on your system’s requirements, the busbars can be customized with different layer thicknesses, materials, and insulation types. This customization ensures that the busbars are optimized for the exact electrical characteristics of your application, providing reliable and efficient power distribution.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!