Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper or aluminum used for high conductivity and durability.
3-5 microns for enhanced corrosion resistance and conductivity.
Customizable from 5 mm to 20 mm to fit application needs.
Customizable from 25 mm to 150 mm based on installation space.
Copper (97% IACS), aluminum (61% IACS) for efficient power flow.
HV Extruded Busbars solve challenges in power distribution with advanced features. They provide high electrical performance, ensuring efficient energy flow. Their design simplifies installation, reducing setup time. These busbars are future-proof, supporting evolving power demands. With minimal maintenance needs, they ensure system reliability and lower operational downtime.
Copper: 398 W/m·K, Aluminum: 235 W/m·K for heat management.
Rated up to 36 kV, depending on material and insulation.
Handles currents from 1000 A to 10000 A, application-specific.
Functional from -40°C to 120°C, suitable for various climates.
Resists corrosion, particularly with tin coating on copper.
Strong, durable, with high resistance to mechanical stress.
Tin plating strongly adheres to core for reliable conductivity.
Smooth, polished, or matte, customizable for specific uses.
Available in various shapes, sizes, insulation, and coatings.
Meets international standards like IEC, UL, RoHS, and ISO.
HV Extruded Busbars are engineered to minimize voltage loss by using highly conductive materials, such as copper or aluminum. This ensures that power is transferred with maximum efficiency. The extruded design also allows for better heat dissipation, helping to prevent overheating and extending the lifespan of your system.
Conventional power systems often require bulky cabling and complex routing. Our HV Extruded Busbars are designed with a space-saving, compact form that simplifies installation. The extrusion process allows for custom shapes and sizes, ensuring a perfect fit for tight spaces while reducing the complexity and time required for installation.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Efficient electrical power transfer over long distances with minimal losses and high current handling.
Connects high-voltage transformers to grid systems, ensuring reliable voltage step-up and step-down operations.
Facilitates power distribution between circuit breakers, ensuring seamless operation during fault conditions.
A robust connection for high-voltage switchgear is provided, ensuring safe power distribution and isolation.
Distributes high-voltage power in battery storage systems, ensuring efficient energy conversion and storage.
Supports high-voltage direct current transmission by connecting power conversion stations with low transmission losses.
HV Extruded Busbars are built for durability and long-term performance. The extruded manufacturing process reduces the risk of mechanical failures by offering a uniform, robust structure resistant to wear and tear. Their design also ensures minimal need for maintenance, offering a reliable power distribution solution that operates with minimal intervention.
HV Extruded Busbars can be customized to suit your specific needs, whether that means adjusting the size, material, or insulation to match your system’s unique demands. This flexibility makes it easier to meet your operational needs without compromising performance or safety.
Check all our Frequently Asked Question
The extrusion process produces a uniform, continuous structure that strengthens the busbar. By forcing the material through a die, the resulting product has improved mechanical stress, wear, and fatigue resistance. This uniformity ensures that HV Extruded Busbars can withstand high levels of electrical current and harsh environmental conditions without losing structural integrity.
HV Extruded Busbars have a large surface area that helps in better heat dissipation. The extrusion process ensures that the busbars have a consistent, smooth surface, reducing hotspots that could lead to overheating. This design, combined with the use of highly conductive materials, enhances cooling efficiency and prevents thermal damage, ensuring reliable operation in high-voltage systems.
HV Extruded Busbars can be customized in size, material, and insulation type. The extrusion process allows for precise shaping and molding, enabling the busbars to fit specific space constraints and electrical requirements. Customization ensures that the busbars meet your system’s exact demands while maintaining optimal performance and safety.
HV Extruded Busbars are designed with advanced insulation and grounding capabilities, which effectively protect against electrical faults. The extrusion process also allows for uniform electrical current distribution, preventing voltage surges that could cause short circuits or other dangerous failures. Additionally, their robust construction helps resist physical damage from external forces, ensuring safe operation in high-voltage environments.
The choice of materials—typically copper or aluminum—greatly affects the conductivity, thermal management, and corrosion resistance of HV Extruded Busbars. Copper offers superior conductivity and lower electrical resistance, ideal for high-power applications. Aluminum, while slightly less conductive, is lighter and more cost-effective. Both materials are chosen to ensure long-term reliability and efficiency, tailored to specific system needs.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!