Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Common materials include Copper, Aluminum, or Aluminum-Copper Alloy for conductivity.
Tin coating ranges from 5 µm to 50 µm for improved conductivity and corrosion resistance.
Bus bars range from 3 mm to 10 mm, customizable for specific load requirements.
Width varies from 20 mm to 200 mm, tailored to match system design and power needs.
Copper: ≥ 58 MS/m, Aluminum: ≥ 35 MS/m for efficient power transfer with minimal loss.
High-voltage busbars solve power distribution challenges for industries, businesses, and utilities. They offer reliability, efficiency, safety, and scalability, making them ideal for modern power systems. Improve your system’s performance and safety with durable, high-quality busbars.
Copper has 390 W/m·K, Aluminum 235 W/m·K, facilitating heat dissipation in high-power systems.
Voltage ratings from 1 kV to 36 kV, accommodating different power distribution systems.
Up to 6000 A, ensuring high current handling capacity without performance loss.
Operates from -40°C to +120°C, with customization for extreme environments if needed.
Designed to withstand harsh environments, ensuring longevity and reliable performance.
Tensile Strength ≥ 200 MPa, providing structural integrity under high mechanical stress.
Adhesion of ≥ 4 N/mm, tested to ensure strong, lasting connections under high stress.
Options include smooth, matte, or polished, depending on aesthetic or functional needs.
Customizable size, material, and coating to meet specific design and operational needs.
Complies with IEC 60269, IEC 60947, UL 94, and RoHS for industry standards and safety.
High-voltage busbars are designed to withstand extreme conditions while ensuring uninterrupted power flow. Their robust construction makes them highly effective in environments with high electrical demands, like substations, industrial plants, and large-scale power grids. By handling heavy currents efficiently, these busbars ensure that your infrastructure remains operational without costly interruptions.
Energy loss in power distribution systems is a serious concern, leading to unnecessary operational costs. High-voltage busbars feature low-resistance conductors and superior insulation materials, significantly reducing energy losses compared to traditional cables. The optimized design of these busbars minimizes the risk of overheating and electrical inefficiencies, making them a cost-effective solution for long-term energy management.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Provide uninterrupted power to critical IT infrastructure with minimal energy loss and high system reliability.
Integrate with wind and solar power systems to efficiently manage high-voltage electrical distribution.
Manage the high power demands required for fast-charging electric vehicles with safety and reliability.
Support high-voltage transmission to electric trains, ensuring reliable operation and efficiency in rail networks.
Deliver consistent power distribution to drilling rigs and processing units in harsh marine environments.
Connect power generation plants with substations, enabling efficient long-distance electrical transmission with minimal losses.
As your power infrastructure grows, space becomes an increasingly valuable resource. High-voltage busbars are compact and designed to maximize the use of available space. Their configuration allows for a more organized and efficient setup, reducing the footprint of your electrical system while maintaining high-performance levels. This is particularly important for large facilities where space is at a premium.
Whether upgrading existing infrastructure or planning for future expansions, high-voltage busbars offer the scalability you need. Their modular design enables easy integration into existing systems, allowing seamless expansion without extensive downtime. This adaptability ensures that your electrical infrastructure can grow with your business without needing major overhauls.
Check all our Frequently Asked Question
High-voltage busbars use advanced materials with low electrical resistance, such as copper or aluminum, to efficiently conduct electricity. Their design includes heat-dissipating features, like high-conductivity surfaces and specialized insulation, which help prevent overheating by maintaining safe operating temperatures even during high current flows.
Copper offers superior electrical conductivity compared to aluminum, making it ideal for high-voltage applications that require minimal energy loss. Copper busbars can handle higher currents without increasing the size or complexity of the system. They also have better mechanical strength and a longer lifespan in harsh environments.
High-voltage busbars are designed with fault-tolerant features like arc suppression and short-circuit protection. They use robust insulation and protective coatings that shield components from electrical arcs and potential damage. This ensures that the system remains operational and minimizes downtime during faults.
Modular high-voltage busbar systems are designed for quick integration and easy component replacement. Their interchangeable sections allow for simple upgrades or repairs without disrupting the system. This flexibility ensures that maintenance can be performed swiftly, reducing operational downtime and facilitating future expansions.
High-voltage busbars are built with shielded insulation and grounding techniques that minimize electromagnetic interference (EMI). These measures prevent the busbars from emitting unwanted electromagnetic fields, which could affect nearby sensitive equipment. Their design helps maintain the stability and efficiency of the power distribution system while ensuring compliance with industry standards for EMI reduction.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!