High Voltage Busbars

High-voltage Busbars are designed to efficiently distribute high-voltage electrical power within industrial and commercial systems. With the increasing demands for energy and more sophisticated electrical infrastructures, choosing the right busbar solution is essential for ensuring safety, efficiency, and long-term performance. These busbars are specifically engineered to handle high electrical currents while minimizing energy loss and heat generation. 

Material Core

Common materials include Copper, Aluminum, or Aluminum-Copper Alloy for conductivity. 

Tin Coating Thickness

Tin coating ranges from 5 µm to 50 µm for improved conductivity and corrosion resistance. 

Bus Bar Thickness

Bus bars range from 3 mm to 10 mm, customizable for specific load requirements. 

Bus Bar Width

Width varies from 20 mm to 200 mm, tailored to match system design and power needs. 

Electrical Conductivity

Copper: ≥ 58 MS/m, Aluminum: ≥ 35 MS/m for efficient power transfer with minimal loss. 

Product Description

High-voltage busbars solve power distribution challenges for industries, businesses, and utilities. They offer reliability, efficiency, safety, and scalability, making them ideal for modern power systems. Improve your system’s performance and safety with durable, high-quality busbars. 

Thermal Conductivity

Copper has 390 W/m·K, Aluminum 235 W/m·K, facilitating heat dissipation in high-power systems. 

Voltage Rating

Voltage ratings from 1 kV to 36 kV, accommodating different power distribution systems. 

Current Rating

Up to 6000 A, ensuring high current handling capacity without performance loss. 

Operating Temperature

Operates from -40°C to +120°C, with customization for extreme environments if needed. 

Corrosion Resistance

Designed to withstand harsh environments, ensuring longevity and reliable performance. 

Mechanical Strength

Tensile Strength ≥ 200 MPa, providing structural integrity under high mechanical stress. 

Plating Adhesion

Adhesion of ≥ 4 N/mm, tested to ensure strong, lasting connections under high stress. 

Surface Finish

Options include smooth, matte, or polished, depending on aesthetic or functional needs. 

Customization Options

Customizable size, material, and coating to meet specific design and operational needs. 

Standards Compliance

Complies with IEC 60269, IEC 60947, UL 94, and RoHS for industry standards and safety. 

Technical Advantages

High-voltage busbars are designed to withstand extreme conditions while ensuring uninterrupted power flow. Their robust construction makes them highly effective in environments with high electrical demands, like substations, industrial plants, and large-scale power grids. By handling heavy currents efficiently, these busbars ensure that your infrastructure remains operational without costly interruptions. 

Energy loss in power distribution systems is a serious concern, leading to unnecessary operational costs. High-voltage busbars feature low-resistance conductors and superior insulation materials, significantly reducing energy losses compared to traditional cables. The optimized design of these busbars minimizes the risk of overheating and electrical inefficiencies, making them a cost-effective solution for long-term energy management. 

Let's Get Started

Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Data Centers

Provide uninterrupted power to critical IT infrastructure with minimal energy loss and high system reliability. 

Renewable Energy Systems

Integrate with wind and solar power systems to efficiently manage high-voltage electrical distribution. 

Electric Vehicle Charging Stations

Manage the high power demands required for fast-charging electric vehicles with safety and reliability. 

Railway Electrification Systems

Support high-voltage transmission to electric trains, ensuring reliable operation and efficiency in rail networks. 

Offshore Oil and Gas Platforms

Deliver consistent power distribution to drilling rigs and processing units in harsh marine environments. 

High-Voltage Transmission Lines

Connect power generation plants with substations, enabling efficient long-distance electrical transmission with minimal losses. 

Future-Proof Your Infrastructure with Scalable Busbars

As your power infrastructure grows, space becomes an increasingly valuable resource. High-voltage busbars are compact and designed to maximize the use of available space. Their configuration allows for a more organized and efficient setup, reducing the footprint of your electrical system while maintaining high-performance levels. This is particularly important for large facilities where space is at a premium. 

Whether upgrading existing infrastructure or planning for future expansions, high-voltage busbars offer the scalability you need. Their modular design enables easy integration into existing systems, allowing seamless expansion without extensive downtime. This adaptability ensures that your electrical infrastructure can grow with your business without needing major overhauls. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do high-voltage busbars prevent overheating in power systems?

High-voltage busbars use advanced materials with low electrical resistance, such as copper or aluminum, to efficiently conduct electricity. Their design includes heat-dissipating features, like high-conductivity surfaces and specialized insulation, which help prevent overheating by maintaining safe operating temperatures even during high current flows. 

What are the key advantages of using copper over aluminum in high-voltage busbars?

Copper offers superior electrical conductivity compared to aluminum, making it ideal for high-voltage applications that require minimal energy loss. Copper busbars can handle higher currents without increasing the size or complexity of the system. They also have better mechanical strength and a longer lifespan in harsh environments. 

How do high-voltage busbars ensure system reliability during electrical faults?

High-voltage busbars are designed with fault-tolerant features like arc suppression and short-circuit protection. They use robust insulation and protective coatings that shield components from electrical arcs and potential damage. This ensures that the system remains operational and minimizes downtime during faults. 

How do modular busbar systems support easier maintenance and upgrades?

Modular high-voltage busbar systems are designed for quick integration and easy component replacement. Their interchangeable sections allow for simple upgrades or repairs without disrupting the system. This flexibility ensures that maintenance can be performed swiftly, reducing operational downtime and facilitating future expansions. 

What role do high-voltage busbars play in reducing electromagnetic interference (EMI)?

High-voltage busbars are built with shielded insulation and grounding techniques that minimize electromagnetic interference (EMI). These measures prevent the busbars from emitting unwanted electromagnetic fields, which could affect nearby sensitive equipment. Their design helps maintain the stability and efficiency of the power distribution system while ensuring compliance with industry standards for EMI reduction. 

Check Out Our Blogs

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

Click or drag files to this area to upload. You can upload up to 10 files.
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

High Voltage Busbars

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price