Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Rust, weak holds, and frequent swaps trouble many lug designs, driving up costs and slowing production. Our lugs counter these issues with advanced tin-plated copper or stainless steel construction, offering strong power flow and rust resistance in harsh conditions.
Marine environments demand lugs that combat both corrosion and mechanical stress. Our Marine-Grade Lugs achieve 380 MPa tensile strength with cathodic protection compatibility, outperforming stainless steel in saltwater immersion tests.
The electroless nickel underlayer prevents crevice corrosion, while recessed set-screw designs maintain torque under constant vibration. Hydraulic crimping with injected anti-corrosive paste creates permanent seals that exceed IEEE 45 moisture penetration standards.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Super duplex stainless steel lugs resist and seawater corrosion in subsea pump controls and topside switchgear.
PTFE-lined titanium lugs withstand hydrochloric acid vapors in reactor feed systems and electrolysis cells.
Aluminum bronze lugs with integrated zinc anodes prevent galvanic corrosion in turbine nacelle wiring.
Pressure-compensated lugs rated to 3000m depth for ROV and BOP electrical systems.
Thermal-sprayed aluminum coatings protect crane power connections from salt fog and abrasive dust.
Nickel alloy lugs maintain conductivity in 400°C steam turbine monitoring systems.
Fitting lugs into unique setups shouldn’t slow your assembly line. Our High-Corrosion Resistant Lugs come in flexible sizes and shapes with easy crimp options, matching your wiring demands without hassle.
Uneven power ruins output and schedules. Our lugs feature strong barrel holds and crimp bond stability, ensuring stable, rust-free connections across your systems.
Check all our Frequently Asked Question
Our lugs are tested to NACE TM0169 and ISO 9227 standards, with full documentation including 5,000+ hour salt spray test reports. They carry NACE MR0175 certification for sour gas environments and meet ISO 12944 C5-M requirements for coastal installations. Every shipment includes material traceability certificates with mill test reports for complete quality assurance.
Grade 2 titanium lugs offer superior resistance to hydrochloric and sulfuric acid vapors compared to stainless steel, with 10X lower corrosion rates in pH<2 environments. While costing 25-30% more initially, they provide 3-5X longer service life in chemical processing applications. We recommend titanium for continuous acid exposure and super duplex stainless for intermittent chemical contact with abrasive particles.
Our proprietary isolation system combines PTFE sleeves with zinc-rich primers to create a controlled galvanic couple. The aluminum bronze alloy (C63000) lug body maintains less than 0.15V potential difference from aluminum conductors, while integrated sacrificial anodes provide additional cathodic protection. This system has demonstrated 15+ years service life in coastal aluminum busbar installations.
Yes, our FDA-compliant electropolished 316L stainless steel versions meet USDA/3-A Sanitary Standards for daily high-pressure washdowns. The smooth surface finish (Ra<0.8μm) prevents bacterial growth, while hermetically sealed crimps prevent moisture ingress even at 3,000 psi cleaning pressures. These are the preferred choice for meat/poultry processing and dairy facilities.
Our alumina-forming alloy lugs (FeCrAlY composition) maintain stable contact resistance up to 980°C continuous service, with 150+ thermal shock cycles from room temperature to 800°C. These include ceramic fiber insulation sleeves and are the only lugs rated for direct attachment to heating elements in industrial furnaces. Test reports available per ASTM B76.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!