Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
GB/T EV Charging Cords is insulated with dual-layer cross-linked polyethylene or thermoset elastomers, offering dielectric strength above 20 kV/mm. These materials comply with GB/T 33594 and IEC 60245-4 insulation performance benchmarks, ensuring sustained operation under transient voltage spikes and thermal cycling. The insulation system resists degradation from hydrocarbon exposure, ozone, UV, and ambient humidity fluctuations.
GB/T EV Charging Cords supports continuous thermal exposure from -40°C to +105°C and transient overloads up to 120°C without loss of mechanical integrity. The cable undergoes thermal shock and heat resistance testing per GB/T 2951.14 and IEC 60332-1. Integrated thermistor lines support real-time temperature feedback at the connector interface to mitigate overheating during high-duty DC charging cycles.
GB/T EV Charging Cords connectors employ silver-plated copper alloy contact terminals with an initial contact resistance ≤0.5 mΩ. Terminal materials meet GB/T 20234.2 requirements for mechanical endurance, with durability exceeding 10,000 mating cycles under full-rated load. Retention forces and insertion torque remain within specification due to high-precision contact geometry and self-aligning interface design.
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Supports high-current, three-phase charging with 250A DC capability for urban and highway stations using GB/T standard protocols.
Handles prolonged DC fast charging cycles at 750–1000V for high-capacity battery systems in electric mass transit applications.
Provides reliable thermal performance and low-resistance connectivity for multi-vehicle fleet chargers operating under continuous load conditions.
Enables high-frequency mating with robust mechanical endurance suitable for robotic systems in automated battery replacement platforms.
Supports GB/T-compliant AC charging at 230V with integrated control pilot signaling for domestic EV installations.
Used in test benches and quality control stations requiring repeated plug cycles and accurate voltage/current monitoring per GB/T standards.
GB/T EV Charging Cords integrates shielded twisted-pair (STP) control conductors with 90% braid coverage and 100% foil wrap. The communication lines support high-fidelity PLC and CAN signaling under IEC 61851-1, with controlled impedance of 120 ±10 Ω and low crosstalk. EMI shielding effectiveness exceeds 65 dB in the 1 MHz to 100 MHz range, suitable for dense charging infrastructure.
GB/T EV Charging Cords is constructed with fine-stranded Class 6 copper and multi-layer stranding geometry for high flex endurance. The assembly passes >50,000 bending cycles at a radius of 5×OD under 5 kg load, validated per GB/T 2951.21 and UL 2556. This is critical for robotic cable management systems or mobile charging applications with continuous movement.
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Frigate uses oxygen-free copper conductors with high current-carrying cross-sections, such as 70 mm² or 95 mm². The cord is tested under full load at 1000V DC per GB/T 20234.3. Real-time thermal profiling is used during validation to detect hotspot formation. This ensures sustained operation without insulation fatigue or thermal runaway.
Frigate uses jacketing materials rated UL 94 V-0 and certified to GB/T 18380.3 for flame propagation. These compounds resist ignition and self-extinguish in case of arc faults. The cord passes vertical flame and glow wire testing for charging stations with high short-circuit exposure. It supports arc resistance exceeding 150 seconds as per ASTM D495.
Frigate incorporates foil and braided shielding over twisted-pair data lines to block EMI. Shielding effectiveness exceeds 60 dB across the 1–100 MHz range. This protects PLC and CAN communication in EVSE networks. Signal quality remains stable even in high-frequency switching environments like urban charging hubs.
Frigate performs IP55 (mated) and IP67 (unmated) ingress tests using thermal shock, water immersion, and dust chamber procedures. Silicone gaskets and multi-lip sealing structures are used to prevent ingress at connector interfaces. Salt spray tests per GB/T 2423.17 validate corrosion resistance. The cable is qualified for outdoor and coastal EVSE locations.
Frigate tests cables for over 50,000 flex cycles at 5×OD bend radius under loaded conditions. Mechanical endurance is verified per GB/T 2951.21 standards using automated flex rigs. Cord terminations are reinforced with strain relief molded transitions. This makes the design suitable for robotic arms and mobile depot charging.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!