Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Unlike rigid lugs, our annealed aluminum 1350-O construction provides 30% better flex life while the nickel-tin hybrid plating resists abrasion and oxidation. The result? A maintenance-free connection that withstands the toughest dynamic applications without performance degradation.
Traditional lugs crack under repeated stress, but our serrated barrel interior distributes bending forces evenly across all strands. The annealed aluminum achieves 120MPa tensile strength while maintaining exceptional ductility – verified by metallurgical testing to 50,000+ flex cycles.
Independent labs confirm ≤10% resistance change after dynamic testing (IEC 61238-1 Class C). The nickel-tin plating combination reduces wear at contact points by 60% compared to standard tin finishes.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Handles continuous multi-axis movement in assembly robots, withstanding 50+ bends per hour without strand fatigue.
Survives nacelle movement and tower sway with 1000+ salt spray-rated flex cycles for 20+ year service life.
Endures 10G vibration and daily re-positioning while maintaining 1600A capacity in 630mm² power feeds.
Supports 10,000+ docking cycles in automatic cable reel systems without increased resistance.
Flared barrel design prevents strand buckling during constant coiling/uncoiling of 400mm² shore power cables.
Maintains conductivity through 200° daily panel rotations, with UV-resistant nickel plating.
The flared entry guides strands effortlessly during crimping, reducing installation time by 40% versus conventional flexible lugs. Color-coded die charts ensure proper compression force (20-80kN) for each conductor size.
Procurement teams benefit from pre-approved kits containing strand-combing tools, torque-limited hardware, and flex-cycle RFID tags. All lugs ship with EN 50182 compliance documentation for European energy projects.
Check all our Frequently Asked Question
The annealed aluminum barrel and serrated interior distribute bending stress evenly across all strands, eliminating localized fatigue points. Testing shows 60% fewer broken strands after 50,000 vibration cycles compared to standard lugs, meeting IEC 60068-2-6 requirements. Additionally, the flared entry design prevents sharp bending at the crimp edge, further enhancing longevity.
Our solution reduces material costs by 40% while matching copper’s current capacity in dynamic applications. With 3x longer flex life (1000+ cycles), replacement frequency drops significantly across the system lifespan. Labor costs also decrease as the lighter weight enables 25% faster installation in overhead applications.
Charpy impact tests at -50°C confirm no brittle fracture occurs, complying with ISO 148-1 standards. Cold bend tests demonstrate maintained flexibility at 20mm radius, ensuring reliable operation in extreme environments. The nickel plating also withstands 500 thermal shock cycles between -50°C and +90°C without cracking.
Optional RFID tags record and transmit real-time flex cycles and temperature data via Bluetooth. These rugged tags withstand 10G vibration and IP68 conditions while delivering 5 years of continuous monitoring. Integration with most CMMS platforms is seamless through standardized API protocols.
Full EN 9100 certified documentation includes material certs to EN 573-3 and cryogenic test reports per MIL-STD-810H. We provide 100% X-ray inspection records to verify zero porosity in critical areas. For security, DNA-marked plating prevents counterfeiting in regulated supply chains.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!