Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Defense wiring harnesses must operate flawlessly in harsh environments. Our cables are designed with high-temperature-resistant insulation materials, like PTFE or FEP, whether exposed to extreme temperatures, moisture, or chemical contaminants. They are tested to withstand severe vibrations, salt spray, and electromagnetic interference (EMI). These robust designs ensure peak performance even in combat or high-stress situations.
Reliability in transmitting signals and power in demanding conditions is key. Our wiring harnesses feature low-loss dielectric materials and precision-engineered conductors, ensuring minimal signal attenuation and excellent conductivity, even across long distances. Using gold or silver-plated contacts reduces corrosion and ensures long-term conductivity, critical for sensitive communication and control systems.
Space and weight are premium concerns in defense vehicles, aircraft, and submarines. Our harnesses are designed to offer maximum functionality with minimal bulk. We significantly reduce weight by incorporating advanced multi-core cables and lightweight shielding materials while maintaining robust electrical and mechanical performance. This ensures better maneuverability of defense equipment without compromising on reliability.
Need reliable wiring harness for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Provides stable power and signal transmission in tanks, armored vehicles, and transport carriers under extreme conditions.
Ensures reliable data communication and power distribution in fighter jets, drones, and military satellites.
Supports sonar, radar, and weapon control systems on submarines, warships, and other maritime defense vessels.
Delivers lightweight, high-performance wiring for power and data signals in drones for surveillance and combat.
Enables precise control and communication between sensors and actuators in missile navigation and targeting systems.
Ensures interference-free signal transmission in radar, thermal imaging, and electronic warfare systems.
Durability under high mechanical stress is critical in military applications. Our harnesses use rugged outer sheathing materials like Kevlar and heavy-duty braiding techniques, which provide superior resistance to cuts, abrasions, and wear. Reinforced cable strain relief features are added to mitigate the risk of breaks due to bending or pulling forces, ensuring longevity in high-impact situations.
Electromagnetic interference (EMI) and radio-frequency interference (RFI) can cause communication and control disruptions. Our wiring harnesses feature advanced shielding options, such as double—or triple-layered metal braids or foil, that minimize interference and provide stable, reliable performance. This protects your critical systems from external electromagnetic threats and crosstalk between internal components.
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Our defense wiring harnesses are engineered with ruggedized materials, such as PTFE or FEP insulation, and high-strength outer sheathing like Kevlar. We incorporate strain-relief designs and advanced crimping techniques to prevent connector failure or wire breaks under vibration. These materials and techniques significantly enhance durability and prevent electrical signal loss, ensuring consistent performance in high-vibration conditions such as military vehicles, aircraft, and ships.
To combat EMI in sensitive defense systems, we utilize multi-layered shielding, including braided copper or aluminum shields, conductive foils, and, in some cases, a combination of both. This shielding minimizes electromagnetic radiation penetration and crosstalk between wires. Our harnesses are often tested to comply with MIL-STD-461, ensuring maximum protection against EMI in radar, communication, and control systems.
Our defense wiring harnesses use temperature-resistant materials, like silicone, PTFE, or PEEK, which can handle wide temperature ranges from -65°C to +260°C. The insulation maintains flexibility in low temperatures and remains stable under heat stress, ensuring that signal transmission and power delivery are unaffected by temperature fluctuations. This is particularly useful in aerospace and desert operations.
For environments exposed to moisture, our harnesses incorporate water-tight seals and hermetic connectors that comply with IP68 or MIL-DTL-83513 standards. We also use water-blocking compounds and heat-shrink tubing over critical connections to prevent moisture ingress. These design features ensure reliable electrical connectivity in marine or high-humidity environments, which is critical for submarines or coastal defense systems.
Our defense wiring harnesses are designed for ease of installation, incorporating modular connectors like MIL-DTL-38999 that support quick mating and de-mating without specialized tools. Color-coded wires, laser-etched markings, and flexible routing options enable technicians to install and replace harnesses rapidly, even in complex systems. This reduces downtime and enhances the readiness of defense equipment in the field.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!