Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Featuring 6-point radial compression and tin/silver plating options, these lugs maintain ≤0.5mV contact resistance at 2500A loads while surviving 1000+ hours of salt spray exposure. The heavy-duty design withstands 220MPa tensile stress and -40°C to +110°C thermal cycling – outperforming standard lugs by 40% in accelerated aging tests.
Traditional lugs suffer from uneven crimping pressure, but our 6-point radial system eliminates dead zones with 40-200kN force which verified through X-ray strand contact analysis. The tin plating (8-12µm) provides 5x the corrosion resistance of bare copper, while optional silver plating (15-20µm) enhances performance in sulfur-rich environments.
Unique depth control markers enable perfect crimps without gauges, and the slotted tongue design accommodates thermal expansion without loosening. These features combine to deliver 99.8% crimp consistency in production testing.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
UV-resistant tin plating prevents degradation in 1500V DC systems, with 35kV rating for surge protection.
Serrated barrel interior grips strands securely under 10G vibration (IEC 60068-2-6), preventing failures in conveyor systems.
65kA short-circuit withstand capacity (IEC 60865-1) ensures safety in fault conditions.
5.5kg reinforced design survives impacts in shovel/dragline cable systems.
Low-profile 25mm height fits tight spaces without compromising 1000A capacity.
Silver-plated versions resist saltwater corrosion for 20+ year service life.
Smart procurement goes beyond transactions, it requires technical partnership. Our compression lug specialists work directly with your engineering teams to validate specifications and application requirements.
We provide full material traceability and batch-specific test data for quality assurance. With value-added services like kitting and pre-crimping options, we become an extension of your operations. This collaborative approach delivers not just components, but optimized termination solutions for your specific challenges.
Check all our Frequently Asked Question
Our compression lugs are manufactured from high-conductivity copper and aluminum alloys, ensuring optimal electrical performance and long-term reliability. They undergo rigorous testing to meet UL, IEC, and ASTM standards, guaranteeing compliance for industrial applications. The precision-engineered barrel design ensures a secure, low-resistance crimp every time, reducing installation time and maintenance costs.
Our standard lugs operate reliably in temperatures ranging from -40°C to 105°C, making them suitable for both extreme cold and high-heat environments. Special high-temperature versions with silver plating are available for applications exceeding these ranges. The materials maintain their mechanical and electrical properties throughout this spectrum without degradation.
Every shipment includes full material certifications, batch test reports, and compliance documentation for all applicable standards. We provide complete traceability from raw material to finished product, with optional third-party inspection certificates available. This comprehensive documentation package simplifies your quality control processes and audit requirements.
We offer fully customizable compression lugs, including non-standard sizes, plating options, and unique markings to meet project-specific requirements. Our engineering team works directly with clients to validate specifications and ensure proper fit for demanding environments. Custom orders maintain the same quality certifications and performance guarantees as our standard product line.
The hexagonal barrel design creates uniform compression around the conductor, eliminating air gaps that cause resistance and heat buildup. Our lugs feature precision-machined interiors that match standard conductor diameters for optimal contact surface area. Third-party testing verifies our crimp connections maintain less than 10 micro-ohm resistance even after thermal cycling and vibration tests.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!