Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Firing systems require cables that transmit power and maintain signal fidelity over long distances. The assemblies are designed with multi-strand conductors made from high-conductivity materials such as tinned or silver-plated copper to reduce signal attenuation and maintain a low resistance path. This ensures that the manual firing system operates with accurate voltage and timing precision, preventing electrical signal degradation and ensuring reliable firing performance.
Manual firing assemblies often face heavy mechanical stresses due to frequent handling and movement during operation. To address this, our assemblies feature reinforced braided shielding and strain relief structures that provide resistance against tensile forces and flex fatigue. The cables are engineered with abrasion-resistant outer jackets made from materials such as TPE (Thermoplastic Elastomer) or PVC that protect against physical wear and ensure that the cables remain flexible and easy to handle in field conditions, even at low temperatures.
Firing cables are frequently subjected to mechanical shock or impact during field deployment, which can cause short circuits, wire breaks, or other failures. Our cable designs incorporate shock-resistant features, such as armored layers and reinforced construction, that minimize damage under high-impact scenarios. This ensures that the integrity of the firing assembly is maintained under sudden forces or vibrations typical in high-risk environments, such as military operations or high-altitude missions.
Need reliable Cable Assemblies for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used in geophysical surveys to trigger seismic charges in subsurface exploration, ensuring precise data acquisition in rugged terrain.
Employed in controlled environments to test weapon systems, providing reliable activation of test munitions and detonators.
Integrated into crash test simulations to trigger airbag systems and vehicle safety mechanisms precisely.
Utilized in rail track signaling systems to initiate emergency braking or system shutdown in response to critical failures.
Used in dam safety systems to trigger emergency release mechanisms or decommissioning processes in hydroelectric infrastructure.
Applied in the controlled release of materials or gases during critical processes to ensure safe operation in hazardous environments.
Safety is a critical consideration in the design of manual firing systems. Our assemblies utilize dual insulation layers and advanced grounding systems to reduce the risk of accidental activation or short-circuiting. The inner conductor is typically coated with dual-layer insulation, which prevents the risk of internal shorts, while the outer layer ensures safe grounding to prevent accidental discharges. These assemblies adhere to MIL-SPEC (Military Standard) and other relevant safety certifications, minimizing the risk of failure due to faulty wiring.
In systems with legacy components, compatibility with existing connectors and hardware is crucial. Our Cable Manual Firing Assemblies have modular connectivity options, supporting various standardized connectors such as MIL-C-5015 and MIL-C-26482. Additionally, customized interfaces can be provided based on your specific application requirements, including plated contacts for corrosion resistance and high-performance quick-connect features for ease of deployment and maintenance. This ensures that the assembly integrates seamlessly into a variety of firing control systems and interfaces.
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Frigate uses advanced materials such as reinforced thermoplastic elastomers (TPE) and high-tensile-strength alloys for the outer sheathing and inner conductors. These materials ensure the cables endure physical stress, impact, and vibration while maintaining optimal electrical conductivity during high-stress operations.
Frigate employs multistage testing throughout manufacturing, including insulation resistance tests, voltage withstand tests, and environmental stress testing. These tests verify that each cable meets strict performance and safety standards, ensuring reliable operation in all conditions.
Frigate incorporates shielded wire construction into the cable design to protect against electromagnetic interference (EMI). This shielding uses braided copper or aluminum to prevent signal degradation from nearby electronic equipment or environmental factors, ensuring stable and precise firing signals.
Frigate uses silver-plated or tin-coated copper conductors for superior conductivity and low-resistance signal transmission. These materials minimize energy loss over long distances, ensuring precise signal delivery and consistent performance in critical firing applications.
Frigate designs the assemblies with modular and customizable connectors, such as MIL-C-5015 and MIL-C-26482, ensuring compatibility with various military, aerospace, and industrial firing systems. These connectors are chosen for their durability, low-contact resistance, and secure fit, minimizing the risk of connection failure during operation.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!