Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper (99.9% pure), Aluminum (99.5% pure)
3 µm to 15 µm (customizable as per application requirements)
1 mm to 12 mm
10 mm to 200 mm
Copper: 58 MS/m, Aluminum: 37 MS/m
Traditional wiring often struggles in tight spaces, making installation cumbersome and inefficient. Bent bus bars solve this issue by providing custom configurations tailored to your requirements. Their compact and adaptable shapes fit perfectly into even the most complex electrical layouts, reducing clutter and optimizing space.
Copper: 400 W/m·K, Aluminum: 205 W/m·K
Up to 1000V AC/DC
50A to 2000A (depends on material and dimensions)
-40°C to +125°C
High resistance with optional tin, nickel, or silver plating
Yield strength: Copper: 200 MPa, Aluminum: 70 MPa
Meets ASTM B571 standards for adhesion
Smooth, burr-free finish with optional anti-oxidation coating
Shape, size, plating, hole patterns, insulation layers, and flexible joints
UL 508A, IEC 61439, RoHS, and REACH compliant
Managing heat in high-current applications is a common pain point for engineers. Bent busbars are designed with superior thermal properties, dissipating heat more effectively than conventional cables. This prevents hotspots and prolongs the life of your electrical components, ensuring uninterrupted operation even under heavy loads.
Traditional wiring systems often introduce inconsistencies due to variable connections and bending stress. Bent busbars are manufactured with high-precision techniques, offering unmatched dimensional accuracy and mechanical stability. This results in consistent electrical performance and eliminates the need for frequent maintenance.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used in switchgear and distribution panels for efficient current flow and reduced resistance in high-load operations.
Integral in battery packs and inverters to manage high-current demands with compact and efficient designs.
This component connects photovoltaic cells and inverters in solar systems and wind turbines, ensuring low-loss, high-efficiency power transmission.
This product supports uninterrupted power supply (UPS) units by providing stable and efficient connections in high-density environments.
Ensures efficient power transfer in traction systems, signaling equipment, and auxiliary power units.
Used in compact, high-reliability power systems to manage lightweight and high-current requirements in avionics and control systems.
Wiring multiple components can be time-consuming, leading to increased labor costs and delayed timelines. Bent busbars streamline the assembly process with pre-engineered, ready-to-install solutions. Their rigid structure simplifies installation, reducing assembly time and associated costs.
Loose connections and poor insulation are common issues with traditional wiring systems, posing safety risks and reducing reliability. Bent busbars address these concerns with secure, insulated designs that resist vibration, corrosion, and electrical arcing. This ensures a safer and more reliable electrical infrastructure for your operations.
Check all our Frequently Asked Question
Bent busbars improve electrical efficiency by providing a low-resistance pathway for current flow. Their rigid structure ensures consistent conductivity with minimal energy loss, unlike cables that may suffer from voltage drops due to irregular bends or varying cross-sections. Additionally, busbars‘ flat, wide surface area improves heat dissipation, reducing energy waste from thermal buildup.
Bent busbars are ideal for high-current applications because they can handle large current densities without overheating. Their precise bending and shaping allow them to fit into compact spaces without compromising electrical performance, making them essential for environments like EV battery packs or data centers where space optimization is critical.
Copper and aluminum are the most commonly used materials for bent busbars. Copper offers superior electrical conductivity and thermal performance, ideal for high-current applications. Aluminum, while slightly less conductive, is lightweight and cost-effective, making it suitable for applications where weight reduction is a priority. Both materials can be coated (e.g., tin or nickel) to enhance corrosion resistance and electrical contact.
Bent busbars are designed to efficiently manage heat in high-load systems. Their flat geometry increases the surface area for heat dissipation, while their rigid construction eliminates hotspots caused by uneven current distribution. This ensures stable performance, even under prolonged heavy electrical loads, making them reliable for critical applications like power distribution units or industrial machinery.
Bent busbars can be fully customized in shape, material, coating, and dimensions. For example, they can be designed with multiple bends and angles to fit complex layouts, coated with insulating or conductive layers for added protection, or fabricated with specific hole patterns for easy mounting. Such customization ensures compatibility with unique system designs and optimizes overall performance.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!