Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, Brass, or custom alloys
3-15 microns (depending on material and application)
1-10 mm (customizable based on requirements)
10-100 mm (customizable based on system design)
Copper: 58-60 MS/m; Aluminum: 35-37 MS/m
Excessive heat in power systems can lead to energy losses and damage. Bent and punched busbars excel in thermal management. Their flat, conductive surfaces provide superior heat dissipation to traditional cables, reducing hotspots and improving system longevity. This capability increases efficiency and minimizes the risk of component failure due to overheating.
Copper: 398 W/m·K; Aluminum: 237 W/m·K
Up to 1000 V (customizable for higher ratings)
50-2000 A (customized based on design and application)
-40°C to 120°C (can be adjusted for specialized applications)
High resistance to oxidation, corrosion, and galvanic corrosion (depending on coating)
Yield Strength: Copper 210 MPa, Aluminum 150 MPa
> 3.5 N/mm (according to ASTM B571-96)
Matte, Glossy, or custom finish based on application
Custom bends, hole placements, material selection, coating types, and dimensions
UL, IEC, RoHS, ASTM, ISO, and custom industry standards
Every watt counts in modern power systems. These busbars offer low electrical resistance, significantly reducing power losses compared to round cables. With optimized punched patterns, they distribute current uniformly, eliminating bottlenecks and ensuring maximum efficiency even in high-power applications.
Traditional wiring assemblies are often labor-intensive and prone to errors during installation. Bent and punched busbars are pre-engineered for quick assembly, reducing installation time and ensuring error-free connections. This pre-fabricated precision simplifies maintenance by offering clear, easily accessible points for testing and inspection, helping you minimize downtime.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used for precise current distribution in high-voltage equipment like circuit breakers and bus ducts.
Provide efficient power distribution and connectivity for large motors and associated control devices.
Ensure reliable and efficient power transfer between batteries and load in critical power backup systems.
Integral in power electronics, enabling efficient current handling in inverters and rectifiers.
Facilitate power factor correction by efficiently distributing current in reactive power compensation units.
Used in hydrogen and fuel cell systems to ensure high-current reliability and minimize voltage drops.
Electrical systems in industrial or outdoor settings must endure extreme conditions. Our busbars are crafted from high-grade materials like copper and aluminum, often coated with protective layers to resist corrosion, oxidation, and mechanical wear. This ensures long-lasting performance in demanding environments, from heavy industry to renewable energy installations.
Off-the-shelf solutions don’t always meet the needs of specialized systems. Bent and punched busbars are highly customizable to your specifications, whether unique bends, hole placements, or material choices. This versatility ensures compatibility with your design requirements and compliance with industry standards.
Check all our Frequently Asked Question
Bent and punched busbars, due to their flat, wide surfaces, provide a low-resistance path for electrical current. This design minimizes resistance compared to traditional round cables. Punched holes allow for precise connections, reducing contact resistance at junction points. The result is a more efficient current distribution, especially in high-power systems where consistent performance is critical.
Punching in busbars is not just for mounting or connections—it also aids in thermal dissipation. The holes act as heat relief points, allowing better air circulation around the bar. Combined with the flat geometry, this design ensures uniform heat distribution and faster cooling, preventing thermal hotspots even under heavy electrical loads.
Yes, bent busbars help reduce EMI by maintaining tighter control over current paths. Unlike loose wiring, their compact and uniform design minimizes stray magnetic fields, which can cause variable inductance. Proper bending and strategic placement ensure the busbar system aligns with EMI shielding requirements in sensitive applications.
The choice of materials heavily influences the performance of busbars. Copper provides excellent electrical conductivity, making it ideal for high-current applications, while aluminum is lightweight and cost-effective for moderate loads. Protective coatings like tin, silver, or epoxy enhance resistance to corrosion and oxidation, ensuring reliable performance in harsh environments.
Precision bending ensures that busbars maintain structural integrity even under mechanical and thermal stress. Accurate bends reduce stress concentrations at critical points, preventing cracking or deformation over time. This precision also ensures a snug fit in enclosures, reducing vibration and wear caused by loose connections in dynamic environments.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!