Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Our lugs are built to keep current flowing strong and safe to your batteries. Using lead-antimony alloy or tinned copper, these lugs cut resistance, ensuring solid power delivery even in harsh conditions. This lifts battery efficiency and keeps your systems working without fail.
Battery setups often deal with corrosion, especially near acid or salt. Our Battery Terminal Lugs use tin plating and a compression barrel to stay tough in rough spots without losing hold.
Quick installs matter when production lines move fast. Our lugs work with hydraulic crimping and stud torque stability, making setup fast and firm with no slips.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Handles 600A continuous current in fast-charging systems, with M12 studs that maintain torque under 10G vibration (SAE J378 tested).
Silver-plated copper versions prevent galvanic corrosion in 48V lithium-ion banks, with flame-retardant insulation (UL 94V-0).
Lead-antimony alloy resists saltwater corrosion, surviving 1000+ wet/dry cycles in offshore environments.
Serrated barrel interior grips cables securely, preventing pull-out during 2000A fault currents (IEC 60947-1 verified).
Compact 25mm height fits tight spaces in 5G battery backups, with tin plating that resists sulfur corrosion.
Reinforced 500g design withstands daily impacts in forklift and AGV battery swaps.
Each battery system needs lugs that fit its design to avoid setup troubles. Our Battery Terminal Lugs carry big current and lock onto studs tight, cutting install time and mistakes.
Heavy shaking can loosen wires and cut power over time. Our lugs feature strong tensile strength and crimp seal longevity, keeping connections steady in bumpy setups like vehicles or machines.
Check all our Frequently Asked Question
While the initial investment is slightly higher, our lugs reduce long-term costs by eliminating corrosion-related replacements – field data shows 3x longer service life in lead-acid applications. We also offer volume discounts for orders above 500 units, with documented cases where fleet operators saved 22% annually on maintenance. The integrated torque stripe further reduces labor time by 30% per installation.
The PbSb2 alloy chemically matches lead-acid battery posts, preventing galvanic corrosion that causes voltage drops in brass/copper terminals. Testing shows 0.02mV/year resistance increase versus 0.15mV for brass after 500 salt spray hours (ASTM B117). The alloy’s 55MPa tensile strength also resists cracking during thermal cycling (-40°C to +105°C).
We maintain 6 months of strategic raw material stock (lead/copper billets) at all times, with dual-source suppliers for plating chemicals. Orders above 10,000 units come with a 100% on-time delivery guarantee, backed by real-time production tracking. Our ISO 9001-certified factories have maintained 99.6% fulfillment rates for 5+ years.
Yes, we offer laser-etched part numbers, company logos, and color-coded insulation for easy identification in production lines. Our kitting service can include custom foam inserts or bulk packaging tailored to your assembly process, with no minimum order quantity for branded solutions.
Absolutely! The tinned copper version supports 2000A inrush for 10 seconds (IEC 60947-1 tested) without degradation. The serrated barrel design maintains grip on cable strands even under rapid thermal expansion, a critical advantage for 400V+ DC fast charging systems.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!