Die Casting Services In Chicago
Frigate provides high-precision die-casting services that allow us to produce intricate and complex parts. We ensure that we manufacture high-quality parts at an affordable cost.
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Our Clients
What We Do
Our Casting Offerings
Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.
Our Business Verticals
Automotive
Construction
Healthcare
Energy Sector
Electronic
Defense
Household
Mining
Rapid Prototyping
we offer rapid prototyping services to help you bring your ideas to life quickly. Using advanced die-casting techniques, we can create prototypes that accurately represent your final product. This allows you to test and refine your designs before full-scale production. Our rapid prototyping services in Chicago help you save time and money while ensuring that your parts meet all necessary requirements. Trust us to deliver high-quality prototypes that help you move forward with confidence.
Advanced Material Handling Equipment
At Frigate, we use advanced material handling equipment to ensure the smooth and efficient processing of die-cast parts. Our state-of-the-art technology allows us to handle a variety of metals, including copper, brass, zinc, aluminum, and bronze alloys. This equipment helps us maintain high production standards and minimize waste, ensuring that each part meets precise specifications and quality standards. Our commitment to using the best equipment ensures reliable and consistent results for our clients in Chicago.
Quality and Precision
Quality and precision are at the heart of Frigate’s die casting services in Chicago. Our skilled team uses advanced techniques and meticulous quality control processes to ensure that every part we produce meets the highest standards. From large structural components to small detailed elements, we guarantee precise specifications and consistent quality. Our focus on quality ensures that our clients receive reliable, high-performance parts that meet their exact needs and expectations.
Rapid Turnaround and Consistency
Frigate understands the importance of time in manufacturing, which is why we prioritize rapid turnaround times without compromising on quality. Our efficient production processes and skilled staff enable us to deliver consistent, high-quality parts quickly. Whether you need a small batch or large-scale production, we ensure that your orders are completed on time and to your specifications. Our commitment to rapid turnaround and consistency makes us a trusted partner for die casting services in Chicago.
Industries We Serve
Advantages of Die Casting with Frigate in Chicago
Reduced Cost
We use cutting-edge technology to generate ideas that reduce costs by combining speed and automation.
Value Engineering
We focus on value engineering to optimize designs, reduce costs, and enhance the functionality and performance of die-cast parts.
Innovation & Creativity
We look for ways to enhance existing die casting procedures. Innovation is at the heart of everything we do.
Reduced Lead-Times
We intend to increase marketing speed and give clients a rapid turnaround on their projects.
Custom Die Casting Solutions
Frigate has a unique approach to die casting that blends cutting-edge technology, emphasizing client satisfaction and quality. Before producing our die-cast parts, we design and simulate them using sophisticated software. This saves time and money by enabling us to identify and address issues early on.
Using state-of-the-art machinery, our talented staff creates parts out of lightweight but durable materials like magnesium and aluminum alloys. It makes them ideal for the automotive and aerospace industries.
Our die-casting services ensure your metal components will be reliable. We use high-pressure injection to form precise, long-lasting parts from different metals. Our skilled staff guarantees consistent quality and precise specifications for larger, more robust parts and smaller, more detailed elements. Count on us to provide the dependable outcomes you require.
Reliable Die-Casting Services for Precise Metal Components
Die Casting Materials In Chicago
- Safety-critical castings for platforms used in aerial construction equipment
- Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
- High-pressure die-cast hubs built to withstand extreme fatigue
- Casting solutions for water, wind and power transmission industries
- Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
- Zamak 2
- Zamak 3
- Zamak 4
- Zamak 5
- Zamak 7
- More than a million MT of gray iron castings produced
- Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
- Basic 5kg to 20kg machined housings
- 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
- Multiple -40C Charpy ductile castings for wind-power applications
- New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
- Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
- New applications in 304 and 316 stainlessÂ
- Complex high nickel alloys for power generation castings
- Corrosion-resistant castings
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
Precision Die Casting Tolerance In Chicago
Benefit of Die Casting In Chicago
High production efficiency
Die casting offers high production efficiency by allowing the creation of many parts quickly and accurately. The process involves high-pressure injection, which speeds up manufacturing while maintaining precision. This efficiency reduces production time and costs, making die casting an excellent choice for large-scale production.
Excellent mechanical features
Products made by die casting have superior mechanical qualities. When solidifying under high pressure, the liquid metal appears fine, dense, and crystalline.
Economical manufacturing process
Die-cast parts usually have smooth surfaces and excellent mechanical features, so they often need little to no machining. This reduces the need for secondary operations and lowers costs. The cost-effectiveness of die casting comes from its ability to minimize post-processing expenses.
High-quality die-cast Parts and Finishing Services
Frigate provides premium die-cast parts in various materials, such as copper, brass, zinc, aluminum, and bronze alloys. We also perform auxiliary processes on the die-cast items, like surface preparation and finish machining.
Global Digital Sourcing Company
We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.
Stamping
Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.
CNC Machining
Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.
Injection Molding
Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.
Sheet Metal Fabrication
Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.
Casting
Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.
Heavy Engineering
Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.
Our Die Casting Services in Other Locations
Having Doubts? Our FAQ
Check all our Frequently Asked Questions in Die CastingÂ
Frigate uses a high-pressure injection to form precise, long-lasting parts. Our skilled staff ensures consistent quality and accurate specifications for large, robust parts and smaller, detailed elements.
Frigate in Chicago offers several auxiliary processes for die-cast parts, such as surface preparation and finish machining. These additional services help enhance the parts' durability and functionality.
Due to our high-pressure injection process, Frigate's die casting services in Chicago are highly efficient. This technique speeds up production while maintaining precision, allowing us to quickly and accurately produce large parts.
Frigate supports the automotive industry by producing precise and durable die-cast parts, such as engine components and structural elements, using materials such as aluminum and zinc alloys. Our efficient process meets the industry's exacting standards.
Frigate's die casting services provide the aerospace industry with lightweight, strong parts made from alloys like aluminum and brass, meeting strict performance and precision requirements for aircraft and spacecraft.
What Our Customers Say about Frigate
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ã…¤
