Custom Manufacturing on Demand for the New Energy Industry

Optimize and Power New Energy Projects with Precision Manufacturing, Scalable Supply Solutions, and End-to-End Production Support. 

Unlock New Energy Potential with On-Demand Manufacturing

Supply Chain Optimization

Optimized supply chains, digital tracking, and just-in-time manufacturing ensure timely delivery of energy components, minimizing delays.

Regulatory Compliance Assurance

Advanced quality control, precision testing, and regulatory documentation ensure components meet ASME, ISO, and ASTM standards for energy applications.

Cost-Effective Scalability

Automated production, lean manufacturing, and optimized material selection enhance scalability while reducing costs for specialized energy components.

Our Clients

Advanced Manufacturing for Complex Components

Energy applications demand precision-engineered components with strict tolerances and intricate designs. Utilizing cutting-edge manufacturing technologies ensures durability, accuracy, and efficiency. 

High-precision machining

CNC, multi-axis milling, and advanced casting methods achieve intricate geometries while maintaining tight dimensional tolerances for critical energy components. 

Automated Quality Inspection

Real-time monitoring, laser scanning, and non-destructive testing (NDT) detect defects early, ensuring flawless production with minimal material waste. 

Consistent Process Control

Standardized workflows and process automation enhance repeatability, minimizing deviations and ensuring reliable performance across all manufactured components. 

new energy

Scalable Production for High-Demand Projects

Large-scale energy infrastructure projects require flexible production capabilities to meet growing demand without delays or cost overruns. Scalable workflows optimize efficiency and delivery timelines. 

Flexible Manufacturing Systems

Modular production lines and adaptable tooling allow quick adjustments to production volumes, reducing downtime between batch transitions. 

Lean and Automated Operations

Automated casting, forging, and assembly processes streamline production, reducing cycle times and minimizing resource consumption while maintaining precision. 

High-Volume Capability

Advanced batch processing and real-time scheduling optimize throughput, ensuring steady component availability for wind, solar, oil & gas, and nuclear applications.

new energy

Material Innovation for Enhanced Performance

Energy components operate in extreme conditions, requiring advanced materials and coatings to maximize lifespan, structural integrity, and efficiency. 

High-Performance Alloys

Corrosion-resistant metals like stainless steel, titanium, and nickel alloys provide exceptional durability under high temperatures and pressure. 

Specialized Surface Treatments

Thermal coatings, anodization, and anti-corrosive layers enhance wear resistance, preventing degradation in demanding environmental conditions. 

Metallurgical Expertise

Material selection is optimized for operational needs, ensuring components maintain strength, conductivity, and resistance against mechanical or chemical stressors.

new energy

Our New Energy Products

Fasteners
Solar Products
Bus Bars - IMG
Valves, Couplings, Flanges, Spacers, Pipes & Fittings
Brass Components
contract manufacturing

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

Industries We Also Serve

Defense - Img
robotics_industry
EV-3-Cover-Image
92
oil-gas
Heavy Equipment
automotive
aerospace

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure structural integrity in large-scale solar mounting systems?

Frigate utilizes advanced finite element analysis (FEA) to simulate wind loads, seismic activity, and mechanical stress on solar structures. High-strength materials like galvanized steel and aluminum alloys are selected for load-bearing capacity. Precision robotic welding and automated bolting systems enhance joint strength and long-term structural reliability.

What advanced fabrication techniques does Frigate use for high-efficiency solar panel frames?

Frigate employs precision extrusion, laser cutting, and CNC machining to achieve tight aluminum and composite panel frame tolerances. Automated anodization and powder coating processes enhance corrosion resistance, ensuring durability in extreme weather conditions. High-speed roll-forming technology enables rapid, scalable production without compromising frame precision.

How does Frigate ensure conductivity optimization in solar busbars and connectors?

Frigate utilizes high-purity copper and silver-plated aluminum for superior conductivity in solar panel interconnections. Advanced stamping and micro-welding techniques ensure low-resistance connections, reducing power loss. Electromagnetic interference (EMI) shielding and surface treatment processes enhance electrical performance and longevity.

What corrosion-resistant coatings does Frigate apply for solar tracking system components?

Frigate uses hot-dip galvanization, zinc-aluminum-magnesium (Zn-Al-Mg) coating, and electroless nickel plating to protect steel components from corrosion. Nano-ceramic coatings provide hydrophobic and anti-reflective properties, improving efficiency in harsh climates. PVD (physical vapor deposition) coatings enhance wear resistance in tracking system gears and bearings.

How does Frigate enhance thermal performance in concentrated solar power (CSP) components?

Frigate applies specialized thermal barrier coatings (TBCs), diamond-like carbon (DLC), and PVD/CVD ceramic coatings to enhance wear and oxidation resistance. Plasma nitriding and anodizing techniques improve surface hardness, reducing friction and extending component lifespan in extreme aerospace environments.

What Our Customers Say about Frigate

new energy

21%

Faster Manufacturing

We'd love to Manufacture for you!

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

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