Frigate est spécialisée dans la fabrication numérique, créant des millions de pièces dans tous les secteurs d'activité. Nous contribuons à réduire les délais et les coûts de développement, en mettant plus rapidement sur le marché des produits de qualité supérieure.
Precision casting ensures accurate, high-quality parts for complex applications.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintenir tight tolerances for complex geometries and high-stress applications. Enhanced material formulations provide optimal strength, heat resistance, and longevity across demanding industries.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes. Advanced tooling and high-speed processes support demanding applications, providing superior strength and dimensional accuracy.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity. Precision forming and welding support complex, high-performance industrial requirements.
Stamping services utiliser progressive dies for high-precision, high-volume production.
Frigate Stamping services provide custom solutions with advanced progressive dies for precision. Our high-strength tooling ensures tight tolerances and minimal material deformation. We optimiser production efficiency, delivering complex geometries for demanding casting applications with superior durability.
Forging services improve material strength with precise tolerances and minimal waste.
Frigate Forging services utiliser advanced techniques to achieve precise grain flow and material strength. Our processes ensure tight tolerances, optimized mechanical properties, and minimal waste. We provide high-performance, complex geometries for demanding casting applications with superior durability.
Heavy engineering services provide precision components for high-stress industrial applications.
Frigate Heavy Engineering services deliver custom, high-strength components for complex casting applications. Our advanced machining and fabrication techniques ensure precise tolerances, optimized material properties, and superior structural integrity. We support large-scale, high-performance industrial projects reliably.
High-purity tinned copper for enhanced conductivity and corrosion resistance
Thermoplastic Elastomer (TPE) or Cross-linked Polyethylene (XLPE)
12V to 48V DC, depending on application requirements
-40°C to +105°C, suitable for extreme environmental conditions
Flame-retardant, UL 1581 or SAE J1127 standards compliant
The cables feature abrasion-resistant outer jackets, often made from high-strength PVC, polyurethane, or rubber compounds. These materials are engineered to endure harsh chemical exposure, including road salts, oils, fuels, and hydraulic fluids commonly found in commercial and industrial environments. Additionally, the cables are designed with UV-resistant properties, preventing degradation when exposed to sunlight over long periods. The abrasion resistance ensures the cable’s integrity even when dragged over rough surfaces, reducing the need for frequent cable replacements in rugged environments.
IP67 rated, ensuring full protection against water ingress
UV-resistant outer jacket, ensuring durability under sunlight exposure
Ranges from 0.5 mm² to 10 mm² depending on power requirements
PVC, polyurethane, or rubber compounds for abrasion and chemical resistance
Optional steel or copper braid for additional mechanical protection
Up to 50 A, depending on wire gauge and application
Highly flexible, with a coiled design that retains shape without degradation
Customizable from 2 to 10 meters in length, depending on system requirements
Typically ranges from 5 mm to 15 mm, depending on conductor size and insulation
Reinforced with tensile strength yarns or optional steel braid to withstand mechanical stress
SAE J1127, ISO 6722, UL 758, RoHS, and other industry-specific standards
When transporting goods across varied climates, your vehicles may experience sub-zero temperatures. Thanks to specialized thermoplastic materials, Air Brake Coil Electric Cables are designed to maintain their flexibility at temperatures as low as -40°C (-40°F). This ensures that even in frigid conditions, the cable remains pliable, preventing cracking or stiffness, which can result in intermittent connections or electrical failure.
Air Brake Coil Electric Cables use high-purity copper conductors, often tinned to resist corrosion, providing excellent electrical conductivity with minimal voltage drop. This ensures the quick and reliable transmission of electrical signals to the air brake system. Copper’s low resistance minimizes power loss, enhancing braking response times and contributing to more effective and energy-efficient braking cycles. This is critical for heavy-duty vehicles that require immediate and consistent braking power under load.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Ensures reliable electrical connections in air brake systems, withstanding vibrations and high mechanical stress.
Provides flexible, abrasion-resistant cables that maintenir integrity during frequent coiling and uncoiling in trailer operations.
Supports safe, consistent electrical signals for braking systems in buses operating in diverse weather conditions.
Delivers robust electrical connections for air brake systems in industrial vehicles under extreme environmental stress.
Endures harsh construction site conditions, offering reliable performance for air brake systems exposed to dirt and moisture.
Resists corrosion and temperature extremes, ensuring secure signal transmission for braking in rail transport.
Electromagnetic interference (EMI) and radio-frequency interference (RFI) can disrupt the performance of air brake systems, particularly in vehicles with multiple electrical systems operating nearby. Air Brake Coil Electric Cables are often equipped with foil or braided shielding made from aluminum or copper to mitigate these risks. This shielding provides excellent protection against external electromagnetic signals, ensuring the integrity of the signals transmitted to the braking system remains intact. This shielding ensures minimal interference from surrounding electrical components, offering a stable and reliable connection even in electrically noisy environments.
Les cables are constructed with reinforced tensile-strength yarns woven into the insulation, allowing the cable to withstand extreme mechanical stress during usage. This high-tensile strength minimizes elongation, maintaining the cable’s shape and preventing performance loss due to pulling or stretching. This feature is especially critical for vehicles that operate in environments where cables are subjected to extreme tension, bending, or pulling forces, such as commercial trailers or heavy-duty machinery.
Consultez toutes nos questions fréquemment posées
Air Brake Coil Electric Cables are typically insulated with thermoplastic elastomers (TPE) or cross-linked polyethylene (XLPE). These materials offer excellent resistance to temperature extremes (-40°C to +105°C) and provide superior abrasion resistance, ensuring the cables endure wear and tear from mechanical movement and harsh environmental exposure.
The cables use high-strength copper conductors with reinforced insulation. Additionally, the coiled design allows for flexibility without compromising the internal structure, reducing signal degradation caused by mechanical vibrations or tension. This ensures consistent, low-resistance electrical performance even under high-stress conditions.
Air Brake Coil Electric Cables often include aluminium foil or copper braid shielding. This protects the cable from electromagnetic interference (EMI) and radio-frequency interference (RFI), which can disrupt the performance of air brake systems, especially in environments with multiple electrical systems running simultaneously.
The outer jacket is made from UV-resistant, chemical-resistant materials such as high-strength PVC or polyurethane, protecting corrosive elements, including road salts, oils, and hydraulic fluids. This ensures the cables maintenir integrity, preventing corrosion and degradation, even in harsh road conditions.
The insulation is made from flexible, low-temperature resistant materials such as TPE or XLPE, which maintenir their elasticity even in sub-zero temperatures. This prevents the cables from becoming brittle or cracking in extremely cold environments, ensuring consistent performance of the air brake systems during winter operations.
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818, Preakness lane, Coppell, Texas, USA - 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, Inde.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, Inde. ㅤ
FRIGATE est une société de fabrication B2B qui facilite le développement de nouveaux produits, la fabrication en sous-traitance, la fabrication en parallèle et bien plus encore, en s'appuyant sur ses vastes réseaux de partenaires.
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Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!