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UPS Cable Harness

UPS (Uninterruptible Power Supply) Cable Harnesses ensure consistent power delivery to critical systems. These harnesses are designed to minimize voltage drops and maintain steady current flow. Using high-quality copper conductors, they provide excellent conductivity and low resistance, reducing the risk of overheating and power loss. This reliability helps prevent system failures during power outages. 

Conductor Material

High-purity Copper

Conductor Type

Stranded or Solid

Wire Gauge Range

18 AWG to 4/0 AWG

Insulation Material

PVC, XLPE, or Teflon

Temperature Range

-40°C to +125°C

Product Description

Our UPS Cable Harnesses are built to withstand extreme conditions. With insulation materials like PVC or XLPE, these cables resist moisture, chemicals, and abrasion. This durability extends the harness’s lifespan, reducing maintenance costs and ensuring continuous operation. Enhanced strain relief mechanisms prevent cable wear and tear, particularly in high-movement applications. 

Voltage Rating

Up to 1000V AC/DC

Current Capacity

10A to 500A, depending on wire gauge

Connector Type

Customizable (Anderson, Molex, etc.)

Vibration Tolerance

High, with strain relief for dynamic loads

Certifications

UL, CSA, RoHS, IEC

Operating Voltage Range

12V to 1000V

Application Temperature

-40°C to +125°C

EMI/RFI Protection

Yes, with shielding options available

Waterproof Rating

IP67 or higher

Testing Standards

IEC 60529, ISO 6722, ASTM

Technical Advantages

Our cable harnesses are designed with space efficiency in mind. Compact configurations allow for better organization within control panels and enclosures. By using advanced cable bundling techniques, we minimize bulk while maintaining performance. This optimization improves airflow and cooling within electronic systems, enhancing overall reliability. 

Our UPS Cable Harnesses make installation simple. Pre-terminated connections reduce assembly time, minimizing labor costs. Color-coded wires and standardized connectors ensure error-free installations. This user-friendly approach helps organizations quickly deploy backup power systems without extensive training. 

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Need reliable wiring harness for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Data Centers

Ensures stable power to critical servers by minimizing voltage drops and providing fault-tolerant connections.

Telecommunications

Maintains continuous power for communication infrastructure during outages with customized, high-current cable systems. 

Medical Equipment

Provides reliable power to life-critical devices, utilizing low-resistance conductors and flame-retardant insulation. 

Industrial Automation

Delivers uninterrupted power to robotics and control systems engineered to withstand vibrations and high temperatures. 

Banking Systems

Supports continuous operation of ATMs and server rooms with high-current harnesses designed for 24/7 power demands. 

Aerospace

Powers sensitive avionics and ground systems using lightweight, EMI-protected harnesses in extreme environmental conditions.

Customizable Solutions with Advanced Monitoring Capabilities

We understand that every application has unique requirements. Our UPS Cable Harnesses can be customized regarding length, gauge, and connector types. This flexibility ensures compatibility with various UPS systems and configurations. Tailored solutions help meet specific performance criteria and regulatory standards, providing purchasers with peace of mind. 

Our cable harnesses can integrate with performance monitoring systems for advanced users. This allows real-time tracking of voltage, current, and temperature. Such monitoring helps predictive maintenance, reduces downtime, and enhances operational efficiency. Data-driven insights enable proactive decision-making, ensuring power systems are always ready. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do UPS cable harnesses prevent voltage drops during power transfer?

UPS cable harnesses use high-conductivity materials like copper to minimize resistance, ensuring steady current flow. The cables are engineered with optimized gauge sizes to handle the required load without excessive voltage drops. Additionally, insulation materials like PVC or XLPE reduce energy losses and prevent interference from external factors. 

What role does insulation play in the performance of UPS cable harnesses?

The insulation in UPS cable harnesses protects against electrical shorts and environmental stress. Materials like XLPE or PVC provide thermal resistance, prevent overheating, and offer chemical and moisture protection. This insulation extends cable life and maintains stable electrical performance, especially in high-voltage applications. 

Can UPS cable harnesses be integrated into smart monitoring systems?

Yes, advanced UPS cable harnesses can be integrated with performance monitoring systems. These systems track real-time parameters like voltage, current, and cable temperature. By connecting sensors within the harness, operators can detect anomalies early, enabling predictive maintenance and reducing the risk of failure. 

How do customized UPS cable harnesses improve system efficiency?

Customized cable harnesses allow for precise matching of length, gauge, and connector types to the specific requirements of the UPS system. This reduces excess wiring, prevents signal loss, and optimizes current flow. Customization ensures that each component operates at peak efficiency, improving the overall reliability of the power system. 

What are the benefits of using pre-terminated UPS cable harnesses?

Pre-terminated UPS cable harnesses come with factory-installed connectors, ensuring error-free and secure connections. This reduces installation time and labor costs. Pre-termination also eliminates the risk of improper wiring, leading to system failures, and guarantees consistent electrical performance across all connections. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

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UPS Cable Harness

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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