Insulated Busbars

Name: Insulated BusBars | Electrical Insulation BusBars | Protective Coated BusBars - Frigate
Price: 249.00 USD
Availability: InStock

The importance of reliable, safe, and efficient power distribution cannot be overstated when managing electrical systems. As a buyer or purchaser looking to optimize your operations, you need busbars that provide electrical reliability, ease of installation, space efficiency, and robust protection. Insulated busbars offer an ideal solution to these challenges, helping you streamline your power distribution with advanced technology designed to meet demanding industry standards.

Material Core

Copper, Aluminum, or Brass

Tin Coating Thickness

3 – 10 microns

Bus Bar Thickness

1 – 10 mm

Bus Bar Width

10 – 100 mm

Electrical Conductivity

> 98% IACS (International Annealed Copper Standard)

Product Description

Traditional wiring systems can be bulky and difficult to manage, leading to inefficient use of available space. Insulated bus bars solve this issue by offering compact power distribution systems. Their ability to handle high current levels in a streamlined form reduces the need for extensive cable runs and enables flexible system design. This saves valuable space, making installing in cramped or complex environments, such as data centers, manufacturing plants, or high-rise buildings easier.

Thermal Conductivity

200 – 400 W/m·K (depending on material)

Voltage Rating

600V – 36kV (customizable based on application)

Current Rating

100A – 5000A (based on design specifications)

Operating Temperature

-40°C to 120°C

Corrosion Resistance

High resistance to salt, moisture, and industrial chemicals

Mechanical Strength

High tensile strength (up to 300 MPa)

Plating Adhesion

Strong adhesion with no peeling or flaking

Surface Finish

Smooth, matte, or custom finish (e.g., nickel-plated)

Customization Options

Custom lengths, widths, shapes, and insulation materials

Standards Compliance

IEC 60439, UL 857, RoHS, ISO 9001 (depending on application)

Technical Advantages

Electrical safety is always a top priority. Conventional uninsulated busbars can pose significant risks for short circuits, electric shocks, or fires. Insulated busbars address these concerns by incorporating robust insulating materials that prevent accidental contact with live conductors. Their insulation is designed to withstand high voltages and harsh conditions, ensuring your systems are safe from external electrical hazards. This added layer of protection is essential in preventing catastrophic failures and ensuring equipment and personnel safety.

Traditional conductors can struggle to handle high current loads, resulting in overheating and potential failure. Insulated busbars are designed to carry higher current capacities without the same risks of overheating or degradation. The materials used in their construction facilitate their efficient thermal management, which allows heat to dissipate effectively. This feature ensures that your power distribution remains stable and reliable even in high-load environments, reducing the likelihood of power interruptions or damage to sensitive equipment.

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Industry Applications

Renewable Energy Plants

Ensuring reliable electrical connections in solar and wind energy setups, withstanding harsh environmental conditions.

Offshore Oil Platforms

Ensuring stable electrical distribution in corrosive, high-moisture environments while minimizing system failure risks.

Electric Vehicle Charging Stations

This involves managing high current loads in electric vehicle charging systems while reducing the need for external protective casing.

Data Centers

Facilitating reliable and space-efficient power distribution with minimal maintenance in critical data center operations.

HVAC Systems

Supporting electrical distribution in large-scale heating, ventilation, and air conditioning systems with low thermal resistance.

Railway Electrification

Ensuring safe, high-capacity power distribution in railway systems with protection against electrical faults.

Maximized Durability and Simplified Installation for Efficient Power Distribution

Electrical systems need to be built to last, but many systems degrade over time due to environmental factors like humidity, dust, and mechanical stresses. Insulated busbars are made from durable materials resistant to corrosion, wear, and environmental damage.

Efficient installation and ease of maintenance are critical to keeping operational downtime to a minimum. Insulated busbars are designed to be easy to install, with pre-engineered configurations that reduce the need for complex assembly or specialized tools.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do the insulating materials in busbars prevent electrical faults?

The insulating materials used in insulated busbars, such as thermoset plastics or epoxy resins, are engineered to withstand high voltages and extreme temperatures. These materials provide a protective barrier to prevent electrical faults by isolating conductive parts and reducing the risk of short circuits or arc faults. The insulation ensures that the current flows only along the designated paths, protecting equipment and personnel.

What is the role of insulation in improving thermal management in busbars?

The insulation in insulated busbars not only protects against electrical hazards but also enhances thermal management. High-quality insulating materials help dissipate heat generated during high current flow, preventing overheating of the busbar system. This thermal regulation reduces the risk of thermal expansion or deformation, ensuring optimale performance even under heavy electrical loads and extending the lifespan of the system.

How do insulated busbars ensure reliability in harsh environmental conditions?

Insulated busbars are designed with materials that resist corrosion, moisture, dust, and mechanical stresses. The insulation provides an extra layer of protection against environmental factors like humidity, chemicals, and abrasive conditions, making them ideal for use in demanding environments such as offshore platforms, industrial factories, or underground substations. This enhances the reliability and durability of the electrical system, reducing the need for frequent maintenance.

How does insulation impact the electrical current-carrying capacity of busbars?

Insulated busbars are optimized to handle high electrical currents without the risk of overheating or electrical breakdown. The insulation material allows for a more compact design while maintaining the necessary electrical current-carrying capacity. Insulated busbars reduce the risk of shorts or power loss by preventing direct contact with other conductive materials, ensuring the total current capacity is utilized efficiently.

How does the pre-engineered configuration of insulated busbars simplify system integration?

Insulated busbars are typically designed with pre-engineered configurations, including standardized dimensions and mounting options, that make them easy to integrate into existing power distribution systems. These designs eliminate the need for complex custom fabrication, reducing installation time and labor costs. The standardized configurations also allow for quick replacement or upgrades, minimizing downtime and ensuring continuous operation.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Insulated Busbars

Material Core

Tin Coating Thickness

Bus Bar Thickness

Bus Bar Width

Electrical Conductivity

Product Description

Thermal Conductivity

Voltage Rating

Current Rating

Operating Temperature

Corrosion Resistance

Mechanical Strength

Plating Adhesion

Surface Finish

Customization Options

Standards Compliance

Technical Advantages

Let's Get Started

Industry Applications

Maximized Durability and Simplified Installation for Efficient Power Distribution

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Having Doubts? Our FAQ

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Insulated Busbars

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Insulated Busbars

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