Four Slide Stamping
Frigate specializes in advanced stamping technology, offering superior quality and repeatability for complex designs. Our services support a wide range of applications with unmatched consistency and precision.
Unsere Kunden
Advantages of Four Slide Stamping with Frigate
Simultaneous Operations
Four-slide stamping performs multiple forming actions simultaneously on different axes, reducing processing steps and enhancing part complexity without secondary operations.
Customized Tooling Flexibility
The process allows for highly customizable tooling setups, accommodating rapid design changes and complex geometries without compromising production speed.
Minimal Springback
Four-slide stamping minimizes material springback due to precise control over metal flow and bending angles, ensuring tight tolerances for intricate parts.
High-Volume Scalability
Four-slide stamping's continuous feed mechanism allows seamless scalability for high-volume production runs without losing part quality or consistency.
Precision Four-Slide Stamping for Complex Parts
Custom four-slide stamping offers precise, multidirectional forming for intricate metal components. The process uses four independent slides for simultaneous bending, punching, and cutting, reducing secondary operations while maintaining high accuracy and tight tolerances. Ideal for industries like aerospace and electronics, it handles complex geometries, sharp bends, and tight radii. It supports many materials, including high-strength alloys and thin-gauge metals, making it perfect for high-tolerance, demanding applications.
Holen Sie sich jetzt Ihr Angebot
- Sofortiges Angebot
- Pünktliche Lieferung
- Erschwingliche Kosten
Our Four Slide Stamping Process
The process begins with selecting and preparing the metal sheet or coil, ensuring it meets the required specifications for thickness and type.
Custom tooling, consisting of dies and punches tailored to the specific part being produced, is designed and installed on the four-slide stamping machine.
The metal is fed into the machine and positioned accurately for stamping. The automatic feed system ensures precise alignment with the tooling.
The four-slide stamping machine utilizes multiple slides to perform several forming operations simultaneously. This allows bending, cutting, punching, and coining in a single cycle.
Throughout the stamping process, quality checks are conducted to ensure dimensional accuracy and adherence to specifications. This may involve measuring critical features and inspecting surface finishes.
After stamping, parts may undergo additional processes such as deburring, trimming, or surface treatment to achieve the desired finish and enhance performance characteristics.
Four Slide Stamping Materials
Four-slide stamping offers precise and flexible production of complex metal components. It efficiently handles various materials, ensuring high quality for demanding aerospace, automotive, and electronics applications.
Because of its exceptional resistance to oxidation and corrosion, stainless steel is perfect for use in hostile settings. It provides excellent strength and durability, and grades like 304 and 301 are popular for their high tensile strength and formability.
Lightweight and versatile, aluminum alloys provide good strength-to-weight ratios. They are easy to machine and can be anodized for enhanced surface protection. Alloys such as 6061 and 7075 are popular in industries requiring lightweight yet strong components, like automotive and aerospace.
Known for its excellent conductivity and machinability, brass is often used in electrical and plumbing applications. Its corrosion resistance makes it perfect for durable components like fittings and connectors.
Copper is prized for its superior electrical conductivity and thermal properties. It is frequently utilized in heat exchangers, electrical components, and other industrial uses. Copper's malleability allows for complex shapes without cracking during the stamping process.
This material is appropriate for heavy-duty applications because of its strength and hardness. It can be heat-treated for enhanced performance, which is beneficial in demanding environments. Carbon steel is commonly used for structural components and machinery parts.
Titanium and nickel-based alloys provide exceptional strength and temperature resistance. These materials are often used in aerospace and military applications, where reliability and performance under stress are critical.
While not metal, advanced plastic composites can be stamped in four-slide operations. These materials are lightweight, corrosion-resistant, and versatile, perfect for automotive and consumer goods that require weight reduction.
Reducing Lead Time for Production
Long lead times for tooling and setup can disrupt project timelines and delivery schedules. The complexity of custom tooling often leads to delays in four-slide stamping. Frigate minimizes these challenges by nutzen. advanced CAD software and schneller Prototypenbau. This accelerates design and tooling production, allowing for quicker adjustments. A robust inventory of standard tooling components further speeds up setup for common designs. By enhancing efficiency and precision, Frigate helps keep projects on track and meets critical delivery deadlines.
Optimizing Lightweight Design for Electric Vehicles
Electric vehicle manufacturers struggle with producing lightweight, complex components that meet strict performance standards. Four-slide stamping addresses this by enabling precise multidirectional forming for battery enclosures and connectors. It minimizes material waste and allows thinner materials to reduce vehicle weight. Achieving tight tolerances of ±0.005 inches is crucial for high-density configurations. This process supports high-volume production, accelerating time-to-market for innovative EV designs. Overall, four-slide stamping enhances the durability and performance of electric vehicle components, improving efficiency and reliability.
Industrien, die wir bedienen
Was Sie bekommen
↓ 7-8%
OPS KOSTEN
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Auslastung des Maschinenparks
↓ 50%
Expedition
↑ 30%
Fregatteneinkünfte
Reliable Accuracy for High-Performance Parts
Tight tolerances are essential for effective assembly. Variations can cause misfits and functionality issues. Four-slide stamping achieves tolerances of ±0.005 inches, ensuring consistent quality. Advanced tooling and rigorous quality control, including automated inspections, pflegen. compliance. By nutzen. high-strength materials, Frigate enhances Komponente reliability. This focus on precision enables seamless integration into complex assemblies, reducing assembly issues and improving product performance.
Besuchen Sie unsere Blogs
Was unsere Kunden über Frigate sagen
21%
Schnellere Fertigung
Haben Sie Zweifel? Unser FAQ
Prüfen Sie alle unsere häufig gestellten Fragen
Multidirectional forming allows for the simultaneous shaping of materials from multiple angles. This capability is crucial for producing complex geometries and intricate details in components, reducing the need for secondary operations and enhancing production efficiency.
Four-slide stamping optimizes material usage using thin gauge materials and precise tooling designs. The process minimizes scrap by ensuring that each Komponente is formed with minimal excess material, which is especially important in high-volume production runs.
Four-slide stamping can achieve tolerances as tight as ±0.005 inches. This precision is essential for parts fitting into high-density configurations, ensuring proper assembly and functionality in applications like automotive and aerospace components.
The design of the tooling directly affects the speed and accuracy of the stamping process. Properly designed tools reduce setup time, enhance material flow, and improve the overall cycle time, resulting in higher productivity and lower costs in production.
Four-slide stamping is compatible with various materials, including high-strength steel, aluminum alloys, and brass. The choice of material depends on the specific application requirements, such as weight, corrosion resistance, and mechanical properties needed for the finished part.
Wir würden gerne für Sie produzieren!
Füllen Sie das nachstehende Formular aus und unser Vertreter wird sich in Kürze mit Ihnen in Verbindung setzen.
STANDORTE
Globales Verkaufsbüro
818, Preakness Lane, Coppell, Texas, USA - 75019
Eingetragener Sitz
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, Indien.
Betriebsbüro
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, Indien. ㅤ
